ABSTRACT Title of Dissertation: RADIATION-INDUCED MODIFICATION OF ARAMID FIBERS: OPTIMIZING CROSSLINKING REACTIONS AND INDIRECT GRAFTING OF NANOCELLULOSE FOR BODY ARMOR APPLICATIONS Lorelis González López, Doctor of Philosophy, 2022 Dissertation directed by: Professor Mohamad Al-Sheikhly, Department of Materials Science and Engineering The goal of this dissertation was to design, synthesize, and analyze novel aramid fibers by covalently grafting nanocellulose through electron beam irradiation. These nanocellulose functionalized fibers showed enhanced strength and larger surface areas, which improves their performance and applicability in fiber-reinforced composites. Unmodified aramid fibers have smooth and chemically inert surfaces, which results in poor adhesion to many types of resins. Nanocellulose was chosen as the ideal filler to functionalize the fibers due to its reactive surface and high strength-to-weight ratio. Aramid fibers were further modified by radiation-induced crosslinking reactions as a means to avoid scission of the polymeric backbone and to further increase the fiber strength. An indirect radiation-induced grafting approach was used for synthesizing these novel nanocellulose-grafted aramid fibers while avoiding the irradiation of nanocellulose. The fibers were irradiated using the e-beam linear accelerator (LINAC) at the Medical Industrial Radiation Facility (MIRF) at the National Institute of Standards and Technology (NIST). After the irradiation, the fibers were kept in an inert atmosphere and then mixed with a nanocellulose solution for grafting. The grafted fibers were evaluated by gravimetric analysis, Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and nuclear magnetic resonance (NMR) spectroscopy. The mechanical properties of the synthesized fibers were studied by single fiber tensile tests. Aramid fibers were also irradiated at the MIRF in the presence of acetylene gas and triacrylate solution as a means to induce crosslinking reactions. These fibers were irradiated at both low doses and high dose rates at room temperature. A mechanism for the crosslinking of aramid fibers was proposed in this dissertation. Mechanical testing of the fibers after crosslinking showed an increase in the strength of the fibers of up to 15%. Ultra-high molecular weight polyethylene (UHMWPE) fibers were also studied, but due to an issue of entanglement of the fibers during the grafting process, their mechanical properties could not be analyzed. Future work will focus on using a better set up to avoid entanglement of these fibers. To complete the study of the radiation effects on polymers, this thesis explored the radiation-induced degradation of aromatic polyester-based resins. The composition of the resins studied included phenyl groups and epoxies, which complicate radiation-induced grafting and crosslinking reactions. Unlike aramid and polyethylene fibers, polyester-based resins have a C-O- C bond that is susceptible to degradation. The resins were irradiated at high doses in the presence of oxygen. The scission of the polymeric backbone of the polymers was studied using Electron Paramagnetic Resonance (EPR) analysis. EPR showed the formation of alkoxyl radicals and C- centered radicals as the primary intermediate products of the C-O-C scissions. The degradation mechanisms of the resins in the presence of different solvents were proposed. Changes in the Tg of the polymers after irradiation, as an indication of degradation, were studied by Dynamic Mechanical Analysis (DMA). The results obtained from this work show that irradiation of these resins results in continuous free radical-chain reactions that lead to the formation of recyclable oligomers. RADIATION-INDUCED MODIFICATION OF ARAMID FIBERS: OPTIMIZING CROSSLINKING REACTIONS AND INDIRECT GRAFTING OF NANOCELLULOSE FOR BODY ARMOR APPLICATIONS by Lorelis Enid González López Dissertation submitted to the Faculty of the Graduate School of the University of Maryland, College Park, in partial fulfillment of the requirements for the degree of Doctor of Philosophy 2022 Advisory Committee: Professor Mohamad Al-Sheikhly, Chair Professor Lawrence Sita Professor Lourdes Salamanca-Riba Professor Luz Martínez Miranda Professor Robert Briber © Copyright by Lorelis Enid González López 2022 ii Dedication I would like to dedicate my dissertation to my mom, who I admire the most. iii Acknowledgements I would like to start by thanking my advisor, Dr. Mohamad Al-Sheikhly, for his guidance, feedback, and constant encouragement. All his advice, immense knowledge, and leadership allowed me to complete this work and become the researcher I am. He was always there for any concerns and treated me as part of his family, which I will be forever grateful for. I would like to thank Dr. Amanda Forster, who was part of this work from the beginning. She guided and encouraged me, and helped me complete all sorts of experiments at NIST. I would like to acknowledge the members of my committee for their time spent reviewing this thesis, Dr. Lawrence Sita, Dr. Luz Martínez-Miranda, Dr. Lourdes Salamanca-Riba, and Dr. Robert Briber. I want to thank Dr. Fred Bateman for the use of the e-beam and his help with all the problems that arose during the irradiations. I would also like to thank Dr. Zois Tsinas who always gave me his advice and provided immense technical assistance throughout my years in the lab. Thank you to Aiysha Ashfaq for your support, all the conversations, and friendship. Thank you to everyone who has been a part of the Al-Sheikhly lab, Dr. Azadeh Farzaneh, Dr. Najlaa Hassan, Dr. Salimeh Gharazi, and Steven Guerin. Thank you to the staff of the Materials Science and Engineering Department, especially N. Adaire Parker, for their expert guidance and assistance. I would also like to thank my friends Pedro, and Karen, who kept me sane and in the loop of everything going on outside my research. I greatly thank my family, here in MD and back home in PR; special thanks to Ale whose hugs always made my weekends better. I would like to thank my amazing husband Angel, who never doubted I could do this and who was always willing to iv listen to all my worries and doubts. I could not have done this without him. Thank you to my mom and dad, for all the love and support, and for always being there. v Table of Contents Dedication ....................................................................................................................................... ii Acknowledgements ........................................................................................................................ iii List of Tables ................................................................................................................................. ix List of Figures ................................................................................................................................ xi 1. Introduction to the field .......................................................................................................... 1 1.1 High-Performance Polymer Fibers ................................................................................. 1 1.2 Fiber-Reinforced Polymer Composites........................................................................... 2 1.2.1 Aramid fibers ............................................................................................................ 3 1.2.2 Ultra-high molecular weight polyethylene fibers ..................................................... 8 1.2.3 Nanometric filler ..................................................................................................... 10 1.2.4 Binder resin ............................................................................................................. 15 1.3 Effect of Radiation on Polymers ................................................................................... 16 1.3.1 Types of ionizing radiation ..................................................................................... 17 1.3.2 Irradiation in aqueous solution................................................................................ 23 1.3.3 Radiation-induced crosslinking and degradation in polymers ................................ 24 1.3.4 Radiation-induced polymerization .......................................................................... 32 1.3.5 Radiation-induced grafting ..................................................................................... 35 1.3.6 Radiation grafting under different atmospheres ..................................................... 37 1.3.7 Additional parameters affecting radiation-induced grafting yield .......................... 39 2. Materials and Experimental Methods ................................................................................... 41 2.1 Materials ....................................................................................................................... 42 2.1.1 Polymer Fibers ........................................................................................................ 42 2.1.2 Nanocellulose .......................................................................................................... 42 2.1.3 Polymer resin .......................................................................................................... 43 2.2 Sample preparation ....................................................................................................... 46 2.2.1 Preparation of samples for grafting......................................................................... 46 vi 2.2.2 Preparation of fiber samples for crosslinking studies ............................................. 47 2.2.3 Preparation of polyester-based resins for degradation ............................................ 48 2.3 E-beam irradiation ........................................................................................................ 49 2.3.1 Irradiation set-up ..................................................................................................... 49 2.3.2 Dosimetry ................................................................................................................ 54 2.4 Post-radiation process ................................................................................................... 59 2.4.1 Samples for direct grafting...................................................................................... 60 2.4.2 Samples for indirect grafting .................................................................................. 60 2.4.3 Samples for crosslinking studies ............................................................................. 61 2.4.4 Polyester resin samples ........................................................................................... 61 2.5 Sample Characterization ............................................................................................... 61 2.5.1 Electron Paramagnetic Resonance (EPR) spectroscopy ......................................... 61 2.5.2 UV-Vis Spectroscopy ............................................................................................. 65 2.5.3 Fourier transform infrared (FTIR) attenuated total reflection (ATR) spectroscopy 66 2.5.4 Gravimetric Analysis .............................................................................................. 66 2.5.5 Scanning Electron Microscopy (SEM) ................................................................... 67 2.5.6 Solid-state nuclear magnetic resonance (ssNMR) spectroscopy ............................ 67 2.5.7 Single fiber testing .................................................................................................. 68 2.5.8 Gel Content ............................................................................................................. 70 2.5.9 Dynamic Mechanical Analysis ............................................................................... 70 3. Results and Discussion ......................................................................................................... 72 3.1 Effects of irradiation on aramid fibers .......................................................................... 73 3.1.1 Determining the structures of the radiolytically produced free radicals of aramid fibers under anaerobic conditions using EPR spectroscopy ................................................. 73 vii 3.1.2 Determining the structure of the radiolytically produced free radicals of aramid fibers in the presence of N2O-saturated H2O using EPR Spectroscopy .......................................... 78 3.1.3 Determining the radiation-induced chemical changes of aramid fibers using FTIR spectroscopy .......................................................................................................................... 81 3.1.4 Single fiber testing of irradiated aramid fibers ....................................................... 83 3.1.5 SEM Morphological changes after irradiation ........................................................ 87 3.2 Chemical grafting of styrene-containing linker onto nanocellulose ............................. 88 3.2.1 Confirmation of synthesis of styrene-nanocellulose ............................................... 88 3.3 Radiation grafting of styrene-nanocellulose onto aramid fibers ................................... 89 3.3.1 Gravimetric Analysis (DoG calculation) ................................................................ 89 3.3.2 Mechanical testing .................................................................................................. 97 3.3.3 SEM Morphological changes after grafting .......................................................... 100 3.3.4 Identifying the chemical changes of the aramid fiber using FTIR spectroscopy . 102 3.3.5 Solid state NMR (ss-NMR) .................................................................................. 104 3.4 Radiation grafting of nanocellulose onto UHMWPE fibers ....................................... 108 3.5 Crosslinking of aramid fiber ....................................................................................... 109 3.5.1 Crosslinking degree after irradiation in acetylene and triacrylate (TMPTA) environments ....................................................................................................................... 109 3.5.2 Single fiber testing of crosslinked aramid fibers .................................................. 111 3.6 Radiation degradation of polyester-based resins ........................................................ 114 3.6.1 Identification of the radiolytically produced free radicals of polyester resins in different environments using EPR spectroscopy ................................................................ 115 3.6.2 Changes in viscoelastic properties from irradiation in solvent environments ...... 127 4. Conclusions: ........................................................................................................................ 132 4.1 Design, synthesis, and analysis of nanocellulose grafted polymer fibers ................... 132 viii 4.2 Radiation-induced crosslinking of aramid fibers ........................................................ 134 4.3 The fundamental differences between the radiation chemistry of aromatic polyester and aramid – Radiation-induced degradation of polyester-based resins for upcycling ................. 135 5. Contribution to Science....................................................................................................... 136 5.1 Contribution to grafting .............................................................................................. 137 5.2 Contribution to crosslinking ....................................................................................... 138 5.3 Contribution to polyester-based resin upcycling ........................................................ 139 6. Future Work ........................................................................................................................ 140 References ................................................................................................................................... 144 ix List of Tables Table 1. Radiation chemical yield of species formed after the irradiation of aqueous solutions.100 ....................................................................................................................................................... 23 Table 2. G-values for selected polymers. Table taken from Andrew. 97 ...................................... 25 Table 3. Effects of quaternary C-atoms for irradiation of polymers.105 ........................................ 26 Table 4. Polyester-based resins and their composition. ................................................................ 45 Table 5. Weibull scale and shape parameters for fibers irradiated dry in inert atmosphere at different doses. .............................................................................................................................. 85 Table 6. Weibull scale and shape parameters for fibers irradiated in water saturated with N2O at different doses. .............................................................................................................................. 86 Table 7. Direct radiation grafting results of nanocellulose onto aramid fibers, varying type of nanocellulose, irradiation temperature, and total dose. All samples were purged before irradiation with N2O. ...................................................................................................................................... 91 Table 8. Indirect radiation grafting results of nanocellulose onto aramid fibers varying type of nanocellulose and total dose. All irradiations were done in sub-ambient temperatures. .............. 93 Table 9. Indirect radiation grafting results of styrene-nanocellulose onto aramid fibers varying the total dose. Main change was preparing fresh styrene-nanocellulose solution to avoid homopolymerization before grafting. All irradiations were done at sub-ambient temperature, while the grafting temperature refers to the temperature at which the samples were mixed after irradiation. ..................................................................................................................................... 95 Table 10. Direct radiation grafting results of nanocellulose onto UHMWPE fibers, varying type of nanocellulose and total dose. All samples were purged before irradiation with N2O. ............... 108 x Table 11. Indirect radiation grafting results of nanocellulose onto UHMW PE fibers varying type of nanocellulose and total dose. All irradiations were done in sub-ambient temperature, and at a grafting temperature of 40 °C. .................................................................................................... 109 Table 12. Schematic representation of radical species formed after the radiation-induced scission of polyester chains, and calculation of the number of peaks expected from the hyperfine splitting of each radical. ............................................................................................................................ 117 Table 13. Schematic representation of radical species formed after the radiation-induced scission of polyester chains, and calculation of the number of peaks expected from the hyperfine splitting of each radical. ............................................................................................................................ 124 Table 14. Summary of key mechanical property changes as a function of treatment environment. Reference samples are recorded as absolute values while the dosed samples are computed as the relative change. ........................................................................................................................... 128 xi List of Figures Figure 1. Measured fiber modulus versus the theoretical crystal modulus for several high- performance polymer fibers. Figure taken from Park.5 .................................................................. 2 Figure 2. Poly(p-phenylene terephthalamide), chemical structure of Kevlar. ................................ 4 Figure 3. Schematic of the condensation reaction between 1,4-phenylene-diamine and terephthaloyl chloride to produce para-aramid. .............................................................................. 4 Figure 4. Representation of the difference in behavior between flexible and rigid polymers during the spin drawing process. Figure taken from Hancox.32 ................................................................. 5 Figure 5. Schematic of the chain polymerization of ethylene, resulting in polyethylene. (n represents the degree of polymerization). ....................................................................................... 8 Figure 6. Chemical structure of cellulose. (n represents the degree of polymerization) .............. 11 Figure 7. Schematic of (a) nanocrystalline, and (b) nanofibrillated cellulose, which can be extracted from cellulose fibrils using acid hydrolyzed amorphous regions, and mechanical processing, respectively. Cellulose nanofibers are also called nanofibrillated cellulose or cellulose nanofibrils. Figure taken and modified from Phanthong et al.83................................................... 13 Figure 8. Schematic of supermass colloider in which the grinding process of cellulose to produce cellulose nanofibers takes place. Image taken and modified from Nechyporchuk.87 ................... 14 Figure 9. Chemical structure of 4-vinylbenzyl chloride. .............................................................. 15 Figure 10. Chemical structure of LRF 092 (top) and E51 (bottom) epoxy resins. ....................... 16 Figure 11. Schematic of the photoelectric interaction. ................................................................. 18 Figure 12. Schematic of pair production interactions. .................................................................. 20 Figure 13. Mechanisms for radiation-induced (a) crosslinking, and (b) degradation. .................. 24 Figure 14. Schematic of the initiation and propagation steps in the polymerization mechanism. 33 xii Figure 15. Schematic of the termination and chain transfer steps in the polymerization mechanism. ....................................................................................................................................................... 33 Figure 16. Schematic of the processing steps for the radiation-induced grafting, (a) direct, and (b) indirect, of nanocellulose onto aramid fibers and the subsequent testing procedure. ................... 41 Figure 17. Ester bond - common bond in all the resins studied. ................................................... 43 Figure 18. Schematic of the proposed mechanism for the grafting of 4-(chloromethyl)styrene onto nanocellulose................................................................................................................................. 47 Figure 19. Example of powder and bulk resin samples. ............................................................... 48 Figure 20. Schematic of the MIRF. In the figure the following are highlighted: (1) two -stage traveling wave rf LINAC, (2) collimator head for medical treatment beam, (3) 380 V motor generator to convert to 50 Hz, (4) 8 MW Klystron and waveguide for 3000 MHz rf, (5) water cooling system, and (6) operator’s console and data acquisition system. .................................... 49 Figure 21. Set-up of sample irradiation in front of the e-beam. ................................................... 50 Figure 22. The inside of the “hot box” insulated irradiation chamber used for high temperature irradiations. ................................................................................................................................... 51 Figure 23. The inside of the cooler used as an insulated irradiation chamber for conducting the irradiation experiments at sub-ambient temperature. .................................................................... 52 Figure 24. Turntable set-up used to irradiate polymer resin samples at the same time. Picture was taken during the dosimetry measurements and the caps and alanine strips were removed prior to starting the experiments. ............................................................................................................... 54 Figure 25. Alanine strips placement for dosimetry measurements. .............................................. 56 Figure 26. Bruker Alanine Dosimeter Reader. Alanine strips were inserted into the middle cavity after irradiation.............................................................................................................................. 57 xiii Figure 27. Faraday cup in reference to the sample placement. ..................................................... 58 Figure 28. Radiochromic films used for dosimetry. ..................................................................... 59 Figure 29. Visible Spectrophotometer used for radiochromic film dosimetry. ............................ 59 Figure 30. Absorption of energy by the spins, or resonance, occurs when the magnetic field is scanned and the energy difference between the states is equal to the energy of the spectrometer. ....................................................................................................................................................... 62 Figure 31. Bruker EMX EPR spectrometer .................................................................................. 64 Figure 32. FAVIMAT single-fiber tester used for the mechanical testing of aramid fibers. Inset on the right shows the set-up, with a mini spring clamp placed on the end of the fiber which kept them taught............................................................................................................................................. 69 Figure 33. 1st derivative EPR spectrum of non-irradiated aramid fiber purged with inert gas. ... 74 Figure 34. 1st derivative EPR spectra of non-irradiated and irradiated aramid fibers treated at 50, 100, and 150 kGy in inert conditions (left), and the concentration of radicals generated at the different irradiation doses (right). ................................................................................................. 75 Figure 35. (a) Absorption, (b) first derivative, and (c) second derivative EPR spectrum of aramid fibers irradiated dry in N2 environment at 150 kGy. ..................................................................... 77 Figure 36. Proposed mechanisms for the formation of radicals after irradiation of aramid fibers in inert atmosphere. ........................................................................................................................... 78 Figure 37. 1st derivative EPR spectra of irradiated aramid fibers treated at 50, 100, and 150 kGy in an aqueous environment and saturated with N2O. .................................................................... 79 Figure 38. Proposed mechanisms for the formation of radicals after irradiation of aramid fibers in water and saturated with N2O. ...................................................................................................... 80 Figure 39. FTIR spectrum of non-irradiated aramid fibers and assigned IR peaks. ..................... 82 xiv Figure 40.FTIR spectrum of aramid fibers irradiated at 200 kGy, dry in N2 atmosphere (black) and in the presence of water saturated with N2O (blue) and assigned IR peaks. ................................ 83 Figure 41. Weibull probability plots of failure strength for fibers irradiated to 0, 50, and 300 kGy dry in N2 atmosphere, tested with a 20 mm gauge and at 0.75 mm/min....................................... 84 Figure 42. Weibull probability plots of failure strength for fibers irradiated to 0, 50, and 80kGy in the presence of water, tested with a 200 mm gauge and at 2 mm/min. ........................................ 85 Figure 43. SEM images of (left) unirradiated, and (right) 100 kGy irradiated aramid fibers ...... 87 Figure 44. FTIR spectrum of nanocellulose (black) and styrene-grafted nanocellulose (blue) and assigned IR peaks. ......................................................................................................................... 89 Figure 45. UV-Vis spectrum of rinsing solution after first (black) and last (red) wash with DI. Samples were washed multiple times after the grafting procedure, before DoG measurements were taken. ............................................................................................................................................. 90 Figure 46. Indirect radiation grafting results of styrene-nanocellulose onto aramid fibers varying the total dose and grafting temperature. All irradiations were done at sub-ambient temperature. 96 Figure 47. Strength as a function of irradiation dose for the styrene-nanocellulose onto aramid fiber at the different grafting temperatures. ........................................................................................... 98 Figure 48. Styrene-nanocellulose onto aramid fiber: Fiber strength as a function of degree of grafting for the samples grafted at various temperatures. The strength of the nongrafted samples is shown for comparison. .................................................................................................................. 99 Figure 49. SEM images of aramid fiber before (left) and after (right) grafting. ........................ 101 Figure 50. SEM image of nanocellulose-grafted aramid fibers. ................................................. 102 Figure 51. Proposed mechanism for the grafting of styrene-nanocellulose onto the aramid fibers. ..................................................................................................................................................... 103 xv Figure 52. FTIR-ATR spectra of nontreated (black) and nanocellulose-grafted (red) aramid fibers. ..................................................................................................................................................... 104 Figure 53. 13C NMR spectrum of untreated aramid fiber. The peaks assigned to the chemical structure of the aramid are highlighted. ...................................................................................... 105 Figure 54. Schematic showing the regular nomenclature for identifying the C-atoms in cellulose. ..................................................................................................................................................... 106 Figure 55. 13C NMR spectrum of styrene-nanocellulose. The peaks assigned to the chemical structure of both the styrene and the cellulose are highlighted. .................................................. 107 Figure 56. 13C NMR spectra collected from the nanocellulose-grafted aramid fiber (green), styrene-nanocellulose (red), and untreated aramid fibers (blue). ............................................... 108 Figure 57. Residual Mass of irradiated fibers as function of dose after dissolving in H2SO4. ... 110 Figure 58. Proposed mechanism for irradiation of aramid in acetylene environment. ............... 111 Figure 59. Strength as a function of irradiation dose for the samples irradiated in an acetylene environment. ............................................................................................................................... 112 Figure 60. Strength as a function of irradiation dose for the samples irradiated in a triacrylate (TMPTA) environment. .............................................................................................................. 113 Figure 61. Strength of the fibers after irradiation in TMPTA and acetylene environment as a function of residual mass. ........................................................................................................... 114 Figure 62. EPR spectra of neat 1R, 2R, 3R, and 4R resins electron beam-irradiated at a dose-rate 200 kGyh-1 in the absence of solvent and in the presence of oxygen. The total electron beam dose is 1000 kGy. ................................................................................................................................ 116 Figure 63. Typical ionizing radiation-induced scission in polyester chains in the presence of O2. ..................................................................................................................................................... 116 xvi Figure 64. EPR spectra of irradiated 1R, 2R, 3R, and 4R resins in water by electron beam at a dose-rate 200 kGy/h, to a total dose of 1000 kGy. ..................................................................... 118 Figure 65. Degradation of the polyester through an SN2 substitution reaction. ......................... 120 Figure 66. Schematic of the formation of the tetroxide after high-dose irradiation in the presence of oxygen. ................................................................................................................................... 121 Figure 67. Decomposition of tetroxide formed from the polyester-based resin without (a) and with (b) two water molecules by “Bennet mechanism”.201,202 ............................................................ 122 Figure 68. EPR spectra of 1R, 2R, 3R, and 4R resins irradiated in a DMSO-and-water mixture (50:50 ratio) by electron beam. All samples were irradiated to a total dose of 1000 kGy at a dose rate of 200 kGyh-1. ...................................................................................................................... 123 Figure 69. DMSO interaction with •OH radicals203(top), and reaction of methyl radical from irradiation in DMSO/water solution with 1R resin (bottom). ..................................................... 124 Figure 70. EPR spectra of irradiated 1R, 2R, 3R, and 4R resins in IPA by electron beam at a dose- rate 200 kGy/h, to a total dose of 1000 kGy. .............................................................................. 125 Figure 71. EPR spectra of 1R, 2R, 3R, and 4R resins irradiated in (a) no solvent, (b) water, (c) IPA, and (d) DMSO and water, 5 months after being irradiated by electron beam.................... 127 Figure 72. Representative data from dynamic mechanical testing. (a) Resin system 4R (terephthalic acid based) showing changes in G’ as a function of temperature and dosing environment. (b)Tanδ as a function of temperature for each resin formulation. ............................................................ 130 Figure 73. Chemical structure of aramid and UHMWPE showing the C-N and C-C bonds that lead to the formation of C-centered radicals after irradiation. ........................................................... 137 Figure 74. Schematic of the indirect irradiation grafting approach. Only the polymer fibers are irradiated and irradiation of the nanocellulose is avoided. ......................................................... 138 xvii Figure 75. Proposed mechanism for the irradiation of aramid fibers in an acetylene environment. The acetylene molecules react with the C-centered radicals generated on the aramid and brings the chains closer, facilitating crosslinking. ....................................................................................... 139 Figure 76. Chemical structure of nylon-6,6 as a potential fiber for future grafting experiments. ..................................................................................................................................................... 141 Figure 77. Schematic of the proposed template to keep the fibers taut during the grafting experiments. ................................................................................................................................ 142 1 1. Introduction to the field 1.1 High-Performance Polymer Fibers High-performance fibers are engineered to have extraordinary mechanical and chemical properties. They are derived from materials with unique molecular structures that give them many attractive characteristics. These fibers are designed with a specific performance goal, usually with high strength, stiffness, and heat and chemical resistance.1,2 Other outstanding properties of high performance fibers include high elastic modulus, strain to failure, and toughness.3 The beginning of the high-performance polymer fiber industry is often accredited to DuPont, where the first aromatic polyamide, or aramid fiber, was invented.1 The commercialization of Kevlar, a para-aramid fiber, in the late 1960’s led to the interest in producing several types of fibers, including ultrahigh molecular weight polyethylene (UHMWPE) fiber. In part due to their application in fiber-reinforced polymer composites, the growth of these fibers has been consistently increasing since their introduction. Significant advancement in their production has been driven by their use for both military and commercial applications. In terms of their military applications, it includes soft and flexible fiber panels for body armor, and as reinforcement in rigid polymer composites for lightweight vehicle armor.3 The aerospace industry has also played an important part in the development of these fibers. There, the fibers are used in reinforced composite structural materials, including pressure vessels and satellites.4 Optimization of the structural and ballistic properties of high-performance fibers is of great interest.1 Although the theoretical strength and modulus of these fibers is high, synthesized fibers usually do not exhibit values as high as predicted. For example, polyamide fibers have shown a maximum moduli only 1/20 of their theoretical value.2 Figure 1 shows the tensile modulus of 2 various high performance fibers which are still below their theoretical values.5 Further research on increasing these values is an attractive area of research that has gotten a lot of attention in recent times. Figure 1. Measured fiber modulus versus the theoretical crystal modulus for several high- performance polymer fibers. Figure taken from Park.5 1.2 Fiber-Reinforced Polymer Composites Fiber-reinforced polymer composites have been established as an important type of engineering material for high performance applications due to their excellent mechanical properties. Some of the attractive properties of these composites are a high strength to weight ratio, high toughness to weight ratio, and ease of fabrication.6,7 These composites are typically made of high-strength fibers, such as aramid fibers, and a binder material, including but not limited to resins or elastomers. They have a vast number of applications including ballistic armor8–10, wind turbine blades11–13, and sports good14–16. Depending on their use, various aspects of the composite such as 3 the fiber orientation, ratio of fiber to matrix, and fiber-matrix adhesion can be tailored to meet these demands.17–19 The excellent mechanical properties of the composites are in part due to the use of high- performance fibers. However, effective attachment between the fibers and the resin is also a huge contributor to their attractive properties.20,21 A strong interface is key to achieving the composite’s theoretically expected properties which are based on the properties of its constituents. The main interactions that determine fiber-resin adhesion at the interface are mechanical interlocking and chemical bonding. Mechanical interlocking is a type of physical attachment between the fiber and the resin, while chemical bonding is due to the electrostatic attraction between their chemical groups.17,22–26 To improve the properties of the composite, it is necessary to understand and increase these interactions. The degree of mechanical interlocking can be increased by modifying the surface morphology of the fibers. Fiber roughness, or the existence of irregularities on the surface of the fiber, results in more contact points between the fiber and the resin, increasing the interactions at this interface. These irregularities act as a mechanical anchor, resulting in better physical contact or attachment between the fiber and the resin at the interface.23,27 In terms of the chemical bonding, adding a nanomaterial such as nanocellulose, which has surface functional groups such as hydroxyl that are very reactive, allows for the possible formation of hydrogen bonding between the nanocellulose and the resin, creating a stronger fiber-nanocellulose-resin interface.27–30 1.2.1 Aramid fibers Aramid, or aromatic polyamides fibers, are a class of high-strength synthetic fibers, first introduced by DuPont in 1965.31 Their commercial product Kevlar remains one of the best-known aramids in the market. Aramids may be divided into two types: para- and meta-aramids, depending 4 on where the linkage is attached to the aromatic ring. Kevlar is a para-aramid, and its chemical structure consists of large phenyl rings, linked together by amide groups in a close and compact molecular structure. This gives them rigidity and low solubility (Figure 2). These polymer chains are held together by hydrogen bonds between adjacent chains, and π-π stacking of its aromatic rings, giving them high strength, high modulus, toughness, and thermal stability.32 The term aramid will be used to refer to Kevlar fibers in this work. H N C O C O H N n Figure 2. Poly(p-phenylene terephthalamide), chemical structure of Kevlar. Aramid fibers are synthesized via the condensation reaction of the monomers 1,4- phenylene-diamine and terephthaloyl chloride. N-methyl pyrrolidone (NMP) and calcium chloride are used as solvents for the polymerization reaction, and calcium chloride acts as the ionic component to occupy the hydrogen bonds of the amide group. Hexamethylphosphorous triamide, a known carcinogenic, was originally used as solvent, but replaced by NMP for safety concerns. A schematic of this reaction is shown in Figure 3. NH2 H2N + O Cl O Cl H N C O C * O H N* Terephtaloyl chloride1,4-phenylene-diamine -HCl Poly(p-phenylene terephtalamine) n Figure 3. Schematic of the condensation reaction between 1,4-phenylene-diamine and terephthaloyl chloride to produce para-aramid. Most synthetic fibers are made of flexible chain polymers that require their molecules to be in an extended chain configuration and largely crystalline packing, in order to achieve the best 5 mechanical properties. Because of this, the production of these fibers commonly involves mechanically drawing the fiber after melt spinning. However, the drawing process of flexible chain polymers requires disentanglement of the chains followed by their orientation in the solid phase. This affects the final mechanical properties of the produced fibers, making them less than theoretically predicted. In the case of aramid fibers, the polymer poly-p-benzamide forms a liquid crystalline solution which allows for the formation of a “rod-like” molecular structure, instead of the flexible-chains, when it’s dissolved. As the concentration of the polymer is increased, the chains start to associate in a parallel alignment and produce highly oriented polymer chains. Figure 4 shows the difference in behavior between flexible and rigid polymers during the spinning process. Figure 4. Representation of the difference in behavior between flexible and rigid polymers during the spin drawing process. Figure taken from Hancox.32 Since their introduction, one of the most important uses of the aramid fibers has been as a reinforcement in composite materials.33 Application of these composites include bulletproof 6 vests3,34, the aerospace and aircraft industry35,36, and even as straighteners in fiber optic cables37. Unfortunately, the use of aramid fibers in composites is limited by their smooth and chemically inert surface, which results in poor adhesion to many types of resins. As a result, functionalization of the fibers must be done prior to their addition into the composites in order to enhance their overall performance and maximize their potential. Attempts to modify the surface of aramid fibers by generating functional groups on their surface, and increasing its surface’s roughness, include plasma treatment38,39, acid chemical treatment40,41, and fluorination20,28. The main challenge with these treatments is that they cannot be used in an industrial scale and usually result in an unwanted decrease in the intrinsic fiber strength due to backbone breaking of the polymer chains.42 Another limitation of this type of approach is that it is based on creating functional groups in the fiber’s surface that are specific to only one type of resin, making it unsuitable for application with other resins.43 Improvements to the adhesion between the fibers and resins can be measured in terms of its interfacial shear strength (IFSS). For example, an increase of up to 42.07% in the IFSS of aramid/epoxy composites was observed by Zhao after treatment with phosphoric acid solutions.44 However, even using low concentrations of the solutions resulted in a decrease of the mechanical properties of the fibers. High energy irradiation of aramid fibers has also been studied as a way to enhance the interfacial properties in the composite, by improving aramid fibers’ adhesion to resins.45–48 Irradiating polymers with ionizing radiation such as γ-rays or accelerated electrons leads to the formation of very reactive intermediates, free radicals, and excited states.47 Research has shown that irradiated fibers have a more uneven surface, which contributes to the degree of mechanical interlocking, and helps in the fibers’ bonding with the resin. By controlling the irradiation parameters, such total dose and dose rate, the mechanical properties of the fibers are not 7 significantly reduced, making this one of the most efficient, clean, and energy-saving methods for fiber modification. Functionalization by irradiation is usually done at high doses (up to 2,200 kGy), but although improvement of up to 17.7% in the IFSS of aramid/epoxy composites has been accomplished47, these high doses lead to damage in the tensile strength of the fibers. In terms of the chemical components, the formation of radicals on the surface of the fiber allows for the grafting of a nanometric filler onto the fiber. This nanometric filler is chosen to increase the chemical bonding at the fiber-resin interface. Lower doses, from 20 to 40 kGy, can also result in the generation of radicals49, although no proposed mechanism, or radical formation information is found in the literature. It is also of interest to increase the tensile strength of these fibers, and to make them more resistant to irradiation. As mentioned above, one of the main uses of these fibers is in the aerospace industry, where they are exposed to high doses of space radiation.50 The grafting of various monomers onto aramid fibers have been reported to not only increase the mechanical properties of the subsequently made fiber-reinforced composites, but also the tensile strength of the fibers.43,48,51 Zhang et al. successfully grafted hyperbranched polysiloxane onto aramid fibers through a chemical grafting procedure.52 The study showed that grafted fibers were more resistant to UV irradiation, with their modulus and break extension staying at 95-97% after 168 h of irradiation. Also, the grafted fibers had higher tensile properties than the non-grafted fibers. The increased UV-resistance of the grafted fibers is attributed to the UV-resistant quality of the hyperbranched polysiloxane. An increase in the tensile properties was reported to be due to the hyperbranched polysiloxane mending the defects present on the surface of the fibers. 8 1.2.2 Ultra-high molecular weight polyethylene fibers Ultra-high molecular weight polyethylene (UHMWPE) fibers are another important type of high-performance fibers. They are commercially produced by DSM under the name Dyneema, and by Honeywell under the name Spectra. Polyethylene is a polymer produced from the monomer ethylene. Depending on the polymerization conditions, the properties of the produced polyethylene can be tuned. A schematic of the chain polymerization of polyethylene from the ethylene monomer is shown in Figure 5. C C H H H H C C H H H H n Figure 5. Schematic of the chain polymerization of ethylene, resulting in polyethylene. (n represents the degree of polymerization). Coordination catalysts can be added to the reaction to produce linear polyethylene with a high molecular weight. The use of these catalysts leads to a living polymerization, where the polymerization continues until the ethylene is completely depleted. That is how UHMWPE, which has a molecular weight of at least 1 million g/mol, is produced.53 Another benefit of incorporating the catalysts in the production of PE is that it produces highly crystalline polymers by preventing branching during the polymerization.54 The crystallinity of linear PE produced by this method ranges from 70-90%.55 This is a major factor to which the excellent physical and mechanical properties of UHMWPE fibers is attributed. UHMWPE fibers are produced through a gel spinning process in which UHMPE resin is dissolved and extruded through a spinneret into a water bath. After removing the solvent, the polymer goes through the drawing process discussed above. 9 UHMWPE fibers have a high strength to weight ratio, high chemical resistance, and good mechanical properties, including hardness and Young’s modulus due to their high crystallinity. These properties make them ideal for use in fiber-reinforced polymer composites. Similar to aramid fibers, UHMWPE reinforced composites are used in a wide range of industries including ballistic protection, aerospace, and medical devices.56–58 Despite their extensive use, these fibers exhibit certain drawbacks that limits their applications and overall performance. Some of these drawbacks include low surface energy, poor creep resistance, and lower thermal stability. As is the case for aramid fibers, UHMWPE fibers also show poor adhesion in composites due to their non- polar, inert nature. UHMWPE fibers are commonly modified before their use in composites to improve the degree of adhesion between the fiber and the resin at the interface. Functionalizing the fiber by introducing polar groups is one way to achieve this. Li et al. observed that chromic acid modified UHMWPE fiber had not only an increased interfacial adhesion strength when preparing a composite, but also showed increased elongation at break and tear strength.59 Characterization of the fibers showed a higher surface roughness and an increase in oxygen-containing groups on the surface of the fibers, which impact its behavior in the composite. The main issue with this technique is that the strength and tensile properties of the fibers are decreased with increasing treatment time. The introduction of nanomaterials as reinforcements has also become a common method for the functionalization of these fibers. The challenge is to have an even distribution of the nano-reinforcer in order to achieve good adhesion at the fiber-resin interface, and not affect the properties of the composite. When choosing a nano-reinforcement, materials with good mechanical properties, such as carbon nanotubes and nanoclays, are most attractive.60 Mohammadalipour et al. reported that introduction of nanoclay onto the resin improved the tensile 10 strength, modulus, and overall adhesion of the composite.61 Most of work reported on the introduction of nano-reinforcements onto FRPCs center on their addition to the resin, with less emphasis on the fibers.60,62–64 Radiation-induced grafting is an alternative to incorporate these nano-reinforcements onto the fiber surface. The high crystallinity of UHMWPE fibers makes it more difficult to graft nanoparticles when compared to bulk material, which has been previously explored.65,66 Yakusheva et al. grafted acrylic monomers onto UHMWPE fibers after irradiating the fibers in a pulsed ion-beam installation at doses of up to 10-16 ions/cm2.67 A direct grafting approach was followed by Kondo et al. as they used a radiation-induced graft-polymerization technique to graft N-vinyl formamide monomer onto UHMWPE fibers.68 Studies like this focus on the mechanical properties of the composite produced after fiber modification rather than on the effects of the modification on the fibers, which must be maintained in order to achieve the best performance. Xing et al. worked on the grafting of methyl acrylate (MA) monomer onto UHMWPE by a gamma- ray pre-irradiation induced graft polymerization technique.69 They studied the effects of radiation dose on the mechanical properties of the fibers and observed a decrease in the tensile strength as a function of radiation dose. Although higher doses lead to a higher amount of monomer grafted, it also resulted in a lower tensile strength of the fiber. The low dose rate achieved by gamma-ray irradiation could be a significant issue causing this decrease in strength. The benefits of using electron beam irradiation over gamma-ray will be discussed in a following section. 1.2.3 Nanometric filler The addition of nanomaterials, such as nanocellulose, to either part of a polymer composite can strengthen the interface by providing better contact between the fiber and the resin. Furthermore, this nanometric filler may enhance a property of the composite and add 11 multifunctionality. Attaching a nanometric filler as a reinforcement to the fibers improves the adhesion between the fibers and the resin by (1) creating irregularities on the fiber’s surface, allowing for mechanical interlocking, and (2) introducing functional groups for chemical bonding. It also leads to a significant increase in the surface area for interactions, and increases the roughness of the otherwise smooth fibers.17,22,43–46,70 This could widely improve the fibers’ adhesion to many kinds of resins. Nanomaterials commonly used to modify fiber-reinforced composites include nanocellulose30, multi-walled carbon nanotubes (CNTs)71,72, silica43, and zinc oxide73. Research on the addition of CNTs to aramid fiber composites show an increase in the IFSS attributed to a high density of nanotubes distributed in the fiber surface, seen as surface irregularities, that provide more contact points between the resin and the fibers.22,71 A challenge with using CNTs is their unreactive nature, which means they need to be treated in harsh conditions to functionalize, and the low purity of most available nanotubes.74,75 This is also true for silica and zinc oxide nanoparticles, where labor-intensive methods are needed to manufacture the modified composites.18,70,76 Nanocellulose, on the other hand, is a cleaner, more reactive, and highly available material that can be attached to the fibers by a simple immersion process.23,77–79 O O O OH OH OH HO OH OH n Figure 6. Chemical structure of cellulose. (n represents the degree of polymerization) 12 Cellulose is a homopolymer comprised of β-1,4-linked anhydro-D-glucose units (Figure 6), which can be derived from a wide variety of sources including wood, grass, algae, and fungi. Nanocellulose can be obtained from cellulose to produce two main types: (1) cellulose nanocrystals, usually produced by an acid treatment of the cellulose, and (2) cellulose nanofibers, commonly produced through mechanical disintegration. A schematic of these two processes is shown in Figure 7. This work will focus on cellulose nanofibers, and their grafting onto polymer fibers. Cellulose nanofibers, which will be referred to simply as nanocellulose in this work, are commercially available and have generated high interest for industrial applications, especially after the discovery of pretreatments methods that facilitate the mechanical disintegration process.80 Because of their excellent mechanical properties, low cost, low toxicity, and renewable resource origin, nanocellulose is often regarded as an ideal candidate for reinforcing composites.81–83 In addition to their high aspect ratio and strength, an attractive property of nanocellulose is their highly reactive, hydroxyl-full surface.84–86 These functional groups would not only help the cellulose attach to the fibers, but also be a source of reactive sites for the resin to bond to. 13 Figure 7. Schematic of (a) nanocrystalline, and (b) nanofibrillated cellulose, which can be extracted from cellulose fibrils using acid hydrolyzed amorphous regions, and mechanical processing, respectively. Cellulose nanofibers are also called nanofibrillated cellulose or cellulose nanofibrils. Figure taken and modified from Phanthong et al.83 Nanocellulose is prepared by mechanical disintegration of dry cellulose pulp or cellulose in an aqueous medium. To produce nanocellulose with a high degree of polymerization, crystallinity, and aspect ratio, aqueous solution is preferred. In this environment the interfibrillar hydrogen bonding of the cellulose is loosened, enabling the delamination of the fibrils instead of their chopping. The fibers used for this work were produced via a supermass colloider grinder. In this process, a cellulose slurry is passed between static and rotating grinding stones. The cellulose is separated into its elemental form of nanofibers by the shearing forces that are generated between the stones. During the process the cell wall is delaminated, and the nanofibers are individualized. The size of the nanofibers can be varied by adjusting the space between the stones.87,88 a b 14 Figure 8. Schematic of supermass colloider in which the grinding process of cellulose to produce cellulose nanofibers takes place. Image taken and modified from Nechyporchuk.87 Nanocellulose has been used to improve the performance of composites both by attaching it to the fibers and by dispersing it in the resin.82,89 As reported in a paper by Uribe, et al.30, after incorporation of nanocellulose in carbon fiber-reinforced laminates, the composite’s ultimate strength increased by 28, 20 and 86% under tensile, flexural, and shear strength testing, respectively. In the experiment, the nanocellulose was incorporated on the carbon fibers by a simple dipping process in a nanocellulose solution, which was followed by a vacuum-assisted liquid resin infusion to fabricate the laminates. The use of nanocellulose in composites was also demonstrated by Asadi, et al.82 who immersed chopped glass fibers in an aqueous nanocellulose solution, and dried them at room temperature. They reported an improvement of 69% in the IFSS of coated fibers, and an improvement of 43% in their strength modulus.82 Although nanocellulose 15 has been successfully incorporated in various fiber-reinforced composites, there is a missing gap in the literature about their incorporation onto the surfaces of high performance fibers, including aramid and UHMWPE, and the mechanisms by which they are attached. 1.2.3.1 Linker One way to improve the attachment of the nanocellulose to the polymer fiber is by grafting a polymer linker to the nanocellulose. The linker is used to create covalent graft points between the nanocellulose and the fiber. Yatvin, et al.90 used a sulfonyl azide monomer to covalently bond various copolymers to aramid fabric via thermal grafting. For this process, the material that is going to be grafted onto the aramid, the nanocellulose, is first bonded to a more reactive material. For example, a polymer such as 4-vinylbenzyl chloride (VBC) (Figure 9) contains carbon-carbon bonds that are more likely to react with radicals generated on the polymer fiber surface. Thus, a simple chemical grafting approach can be followed to attach the VBC to the nanocellulose, while separately, radicals are created on the fiber surface by irradiation. The two are then mixed, with the double bond in the VBC being suitable to react and covalently bond to the fiber via the produced radicals. CH2 Cl Figure 9. Chemical structure of 4-vinylbenzyl chloride. 1.2.4 Binder resin The final part of the fiber-reinforced composite is the binding material that holds it together, in this case a thermoset resin. Epoxy resins are used in most aramid fiber-reinforced 16 composites, including in composite pressure vessels used in space shuttles91, in high speed boats92, and vehicle armor3. Epoxy resins are defined as having one or more epoxide groups in the molecule. Depending on their application, they can be reacted, or cross-linked with themselves or other reactants (curing agent) to make resins with specific properties. In addition to acting as a binder, the resin also acts as a stress transfer medium for the reinforcing fibers. Typical epoxy resins used in aramid fiber reinforced composites include LRF 092, a highly crosslinked epoxy anhydride/tertiary amine resin, and E51 a bisphenol-A type epoxy resin (Figure 10).42,46,47,91 H2C O C H H2 C O C O H2 C CH CH2 O H2C O C H H2 C O C O H2 C C H OH H2 C C O H2 C CH CH2 O O Figure 10. Chemical structure of LRF 092 (top) and E51 (bottom) epoxy resins. 1.3 Effect of Radiation on Polymers The effects of electromagnetic radiation on any material depends on the power and frequency of the applied radiation. Radiation types with a low frequency, such as microwave and infrared radiation, are considered non-ionizing radiations. Non-ionizing radiations only have enough energy to excite the electrons of the material, without ionizing them.93,94 Ionizing radiation, such as gamma ray (γ-ray) and electron beam (e-beam), has enough energy to modify the chemical, physical, and biological nature of the material. When the material is irradiated, if the energy is higher than that of a particular orbital electron, an electron is ejected, resulting in ionization. Ionizing radiation is currently used for the sterilization of medical equipment, disinfestation and 17 pest control of food and agricultural products, and materials modification.95 This dissertation will focus on the use of ionizing irradiation to modify and improve the mechanical properties of polymers. The use of ionizing irradiation with the goal of polymer recycling will also be investigated. To describe the interaction of ionizing radiation with matter it is important to define the following parameters: dose, dose rate, and radiation chemical yield. The dose is the amount of energy absorbed per unit mass of matter and it’s expressed with the SI unit gray (Gy); 1 Gy is the amount of radiation required to deposit 1 Joule (J) of energy per 1 kg of matter Gy = J kg . The dose rate is the absorbed dose per unit time (Gy/s), and the radiation-chemical yield represents the number of moles produced or destroyed per unit of absorbed energy (mol/J).96,97 1.3.1 Types of ionizing radiation The main types of ionizing radiation are high energy electrons (e-beam), gamma (γ) rays, and x-rays.96,97 1.3.1.1 Interactions of gamma (γ) and x-rays with matter In most gamma irradiation facilities, a radioactive isotope, commonly cobalt-60 (60Co), is used as a power source. γ-rays are high energy photons emitted when an electron in the valence shell drops to a lower energy state, a process known as radical decay. One of the issues with gamma irradiation is that once that radical decay is started, it will continue until the atom reaches a stable state. At this point, the source will need to be replaced. 60Co for example, has a half-life of 5.3 years. Additionally, in comparison with the electron beam, gamma irradiation can achieve only low dose rates on the order of 10-3 kGy/s. In terms of the penetration depth, gamma rays have the 18 advantage of achieving high penetration, which is useful when irradiating bulk materials. The absorbed dose decreases exponentially with penetration, according to Beer-Lambert’s law: It = I0e−𝑎𝑎𝑎𝑎 (1.1) where 𝐼𝐼𝑎𝑎 is the radiation intensity after passing through thickness 𝑡𝑡, 𝐼𝐼0 is the initial radiation intensity, and 𝑎𝑎 is the coefficient of linear absorptivity. The interactions of γ and x-rays can be categorized into the following: 1. Photoelectric effects: In this type of interaction, the γ photons lose all of their energy upon interacting with the electrons of atoms or molecules. The electron is then ejected, and its kinetic energy (EEe) is equal to the energy of the incident photons (Eγ) minus the binding energy of the electrons with the nucleus of the atom (BEe). EEe = Eγ − BEe (1.2) Figure 11 illustrate the photoelectric interaction. Figure 11. Schematic of the photoelectric interaction. 19 2. Compton scattering In the Compton scattering interactions, the incident γ photons do not lose all of their energy upon interactions with the electrons of matter. The energy of the scattered γ photons and the energy of the ejected electron can be determined with the following equations: E′ = E 1 + E m0c2 (1 − cosθ) (1.3) where E is the initial photon energy (MeV), E′ is the scattered photon energy (MeV), m0c2 is the electron rest mass energy (0.511 MeV), and θ is the angle of the scattered photon. If the photon scattering angle is known, the energy of the recoil electron (KEe−) can be calculated as: KEe− = E m0c2 E(1 − cosθ) 1 + E m0c2 (1 − cosθ) (1.4) 3. Pair Production In regions of high atomic numbers (Z) and higher energies, pair production interactions begin to dominate. In this mechanism, an atom emits a positron/electron pair upon absorption of an incoming photon in the nucleus. After the individual particles attenuate and lose a significant amount of energy, the two will then recombine to produce two photons each of energy 0.511 MeV. These photons are called annihilation radiation and are characteristic of pair production. In compliance with the conservation of energy, the pair production interaction has a low-energy threshold of 1.022 MeV – the rest mass energy of the positron and electron. A schematic of the process is shown in Figure 12. 20 Figure 12. Schematic of pair production interactions. Conservation of mass for the pair production is as follows: Eγ = 2m0c2 + Ee+ + Ee− (1.5) The pair production interaction coefficient (κ) is proportional to the square of Z of the attenuating material and increases rapidly for E ≥ 1.022 MeV. 1.3.1.2 Interactions of high-energy electrons with matter E-beam technology was originally developed in the 1950s and had the ability to produce electrons with an energy up to 2.3 MeV.97,98 During e-beam irradiation fast electrons, with the energy to excite and ionize other molecules, are generated in a vacuum usually by a heated cathode or a radio frequency (RF) ion source. 97,99 Particle accelerators are used for this process. The fast electrons generated are then accelerated and shaped by an electrostatic field formed between the anode and cathode. An electron optical system is commonly used to focus the accelerated electrons to the window plane. The electrons with high enough energy can then exit the accelerator through a 10 – 15 μm thick titanium window foil, towards the target. In addition to avoiding the handling of radioactive isotopes, the advantages of the e-beam over gamma irradiation include the possibility of higher dose rates, in the order of 10 kGy/s, and the ability to control the emission of electrons through the use of magnets. 21 As a high-energy particle traverses through a medium, a fraction of its initial energy is lost through each interaction with an electron or nucleus in the medium. As these particles collide, electrons are knocked free of their orbit to produce an ion pair, a positively-charged ion and a negatively-charged free electron. M e−p+a �⎯⎯⎯�M+ + ne− (1.6) Charged particles interact via charged Coulombic interactions represented by Coulomb’s Law. This law takes into account both charge (higher charge yields a stronger force) and distance (force decreases as 1/r2). F = k q1q2 r2 (1.7) where F is the electric force acting on q1and q2, q1and q2 are the charge of particles 1 and 2, respectively, and r is the distance between the charges. Rate of Energy Loss As a charged particle travels through a medium, Coulomb forces between the moving particle and the electrons of the stationary atoms result in millions of interactions before the particle is completely stopped. Because the particle is scattered through many angles and each interaction has a distinct probability of occurring, it is impossible to calculate the exact total energy loss of the particle. For this reason, an average energy loss per unit distance or stopping power (dE/dx) will be defined for several types of charged particles. Stopping power may also be used to calculate the energy loss rate (-dE/dx) through various media. Depending upon the mass of the particle, the track may be jagged (for small, charged particles such as electrons and positrons) or relatively straight (for heavy ions such as alpha particles). 22 While an electron travels through the medium, a significant portion of the energy released will be in the form of bremsstrahlung radiation which is deposited some distance away from the particle track. 1. Stopping power for electrons: dE dx � MeV m � = 4πr02 mc2 β2 NZ �ln� βγ�γ − 1 I mc2� + 1 2γ2 � (γ − 1)2 8 + 1 − (γ2 + 2γ − 1)ln2�� (1.8) 2. Stopping power for p, d, t, a: dE dx � MeV m � = 4πr02z2 mc2 β2 NZ �ln� 2mc2 I β2γ2� − β2� (1.9) 3. Stopping power for positrons: dE dx � MeV m � = 4πr02 mc2 β2 NZ �ln� βγ�γ − 1 I mc2� − β2 24 �23 + 14 γ + 1 + 10 (γ + 1)2 + 4 (γ + 1)3� + ln2 2 � (1.10) where r0 = e2 mc2 = 2.818 x 10−15m (electron radius), 4πr02 = 10−28m2 = 10−24cm2, mc2 = 0.511 MeV (electron rest mass energy), γ = T+mc2 mc2 = 1 �1−β2 , WT = (γ − 1)mc2 (kinetic energy), β = v c , c is the speed of light in m/s, N is the number of atoms per m3 in a material, Z is the atomic number of the material, z is the charge of incident particle, and I is the mean excitation potential of the material. For Z > 12, I can be approximated as: I(eV) = (9.76 + 58.8Z−1.19)Z (1.11) 23 1.3.2 Irradiation in aqueous solution When dilute aqueous solutions are irradiated, the radiation interacts with the water and produces various reactive species. The observed chemical changes are the indirect result of the reactions of the radicals generated from the water, with the material. The following species are the product of exposing water to ionizing radiation:100 H2O Irradiation �⎯⎯⎯⎯⎯⎯� OH • , eaq− , H3O+, H•, H2, H2O2 (1.12) During the irradiation of aqueous solutions, the ionized molecules react rapidly to form hydroxyl radicals ( OH • ), while the electrons become hydrated (eaq− ).100,101 These radical species react together or with the hydrogen ion (H3O+) to form smaller amounts of hydrogen radical (H•), hydrogen molecules (H2), and hydrogen peroxide (H2O2). The radiation-chemical yield, or yield (G), of these species have been established for electrons with energies in the 0.1 – 20 MeV range and are shown in Table 1. Table 1. Radiation chemical yield of species formed after the irradiation of aqueous solutions.100 Species Yield (μmol/J) 𝐻𝐻2 0.04 𝐻𝐻2𝑂𝑂2 0.08 𝑒𝑒𝑎𝑎𝑎𝑎− 0.29 𝐻𝐻• 0.064 𝑂𝑂𝐻𝐻 • 0.29 𝐻𝐻2𝑂𝑂2 0.08 H3O+ 0.29 These radical species are of great importance in the use of radiation for grafting. They promote the generation of radicals on the substrate and facilitate the grafting of the selected monomer. The hydroxyl radical ( OH • ) is the most important since it will readily abstract hydrogen 24 or attach to a C-C double bond and initiate the polymerization process. It has been shown that the generation of hydroxyl radicals can be enhanced by the use of nitrous oxide.102–104 1.3.3 Radiation-induced crosslinking and degradation in polymers Ionizing radiation can result in either crosslinking or degradation of polymers, caused by the reactive species generated. Chemical crosslinking is the process in which two or more polymer chains form bonds between themselves and see an increase in their molecular weight. When polymer chains are broken, that process is known as chain scission. The polymer undergoes degradation and a reduction in its molecular weight is observed. The mechanisms for both processes are shown in Figure 13. Figure 13. Mechanisms for radiation-induced (a) crosslinking, and (b) degradation. The G-value, or radiation chemical yield, is used to quantify the polymer’s response to irradiation in terms of crosslinking (G(X)) or chain scission (G(S)). In this case the G-value represents the chemical yield of crosslinking or degradation from radiation by the number of molecules per 100 eV of energy dissipated in the material. Polymers are commonly classified depending on their response to ionizing radiation, whether they exhibit predominantly crosslinking or chain scission. Table 2 shows the G-values of a variety of polymers. 25 Table 2. G-values for selected polymers. Table taken from Andrew. 97 The structure of the polymer influences its response to ionizing radiation. It has been observed that polymers with an α-hydrogen, like PE, favor crosslinking. While vinyl polymers with two side chains attached to the backbone carbon, such as polymethylmethacrylate, tend to degrade. Aromatic polymers, such as aramid, are usually resistant to ionizing radiation.97 The effects of quaternary C-atoms are shown in Table 3. 26 Table 3. Effects of quaternary C-atoms for irradiation of polymers.105 H2 C C R1 R2 n Polymer R1 R2 Radiation-induced change Polyethylene Polypropylene Poly(vinyl chloride) Polyacrylonitrile Polyacrylates Polystyrene Poly(vinylidene chloride) Polyisobutylene Polymethylstyrene Poly(methyl methacrylate) Natural rubber Cellulose and derivatives H H Cross-linking CH3 H Cross-linking Cl H Cross-linking CN H Cross-linking CO2R H Cross-linking C6H5 H Cross-linking Cl Cl Degradation CH3 CH3 Degradation C6H3 CH3 Degradation CO2CH3 CH3 Degradation Cross-linking Degradation 1.3.3.1 Radiation-induced crosslinking As discussed above, depending on the irradiation conditions and the properties of the polymer being irradiated, crosslinking can occur when the radicals generated on the polymer preferably react with each other. This creates new permanent intermolecular bonds between molecules that were previously separate. In addition to the chemical structure and chain mobility of polymers, the association between its molecules have a huge effect on its mechanical properties. Some advantages of radiation-induced crosslinking over chemically-induced crosslinking include little to no temperature dependence, no unwanted chemical residue, and a quick turnaround period.106 Electron beam irradiation is commonly used for the radiation-induced crosslinking of many polymers, with the goal of improving their chemical and physical properties including the 27 polymer’s Young’s modulus, hardness, and heat and chemical resistance.107 High radiation dose rate tends to favor crosslinking over chain scission reactions. However, it is important to note that even for polymers in which crosslinking is dominant, some degradation is still observed.108,109 This is due to the radiation still breaking some bonds along the backbone of the polymer, thus reducing their properties. For semi-crystalline polymers, crosslinking occurs in the amorphous phase of the polymer. The crosslinking ‘strengthens’ the polymer and reduces mobility of the chains in the amorphous phase. The degree of degradation can be minimized, by the addition of certain chemicals that enhance the crosslinking of the polymer.110–112. For example, the addition of a mediating alkyne gas during irradiation prevents degradation of polymeric material and enables the introduction of additional molecular and functional characteristics. Furthermore, keeping the polymer system in an inert atmosphere will protect the radicals from reacting with oxygen, which often leads to oxidative degradation. Crosslinking enhancement The effect of e-beam irradiation on PE fibers in an acetylene environment was reported by Klein et al. in 1993. They found that the degree of crosslinking achieved was dependent on the crystallinity of the fibers and concluded that crosslinking provided an effective mechanism for stress to be transmitted through the polymer.113 However, a study on the gamma irradiation of UHMWPE fibers in various environments found that even in acetylene, the tensile strength and elongation of the fibers decreased substantially.114 It is to be expected that the higher crystallinity of the UHMWPE fibers would make crosslinking harder to achieve. Also, the low dose rate of gamma irradiation may play a big role in these results. Deng et al. also studied the mechanical and thermal effects of irradiation environment (air, nitrogen, and acetylene) on UHMWPE fibers. They 28 found an initial increase in the tensile strength for samples irradiated in the acetylene environment, but saw a decrease after 160 days.114 This could be a result of the radicals, which promote cross linking and chain scission, staying on the fibers after the initial irradiation. These radicals could cause oxidation and thus damage of the fibers. One solution to this is to anneal the fibers after irradiation and thus removing any unreacted radicals.115 The e-beam irradiation of aramid fibers in acetylene gas has been scarcely reported. It has been found that coating a layer of acetylene on aramid fibers and cords, increases the adhesion to various polymers and epoxy resins.116 The same group reported that plasma polymerization of acetylene on aramid cords increased their adhesion to rubber compounds.117 Benzoic acid has been used as a crosslinker for aramid fibers, with the goal of increasing their adhesion to epoxy resins and increasing their compressive strength.118 1.3.3.2 Radiation-induced degradation Although radiation-induced degradation might be an undesired reaction in most cases, it can lead to the optimization of recycling processes. Polymer recycling is an important issue, since polymer waste is a daunting challenge being faced all over the world.119–123 Ionizing radiation can be used to modify the chemical structure and the overall properties of all types of polymers. There are three main ways in which ionizing radiation can aid in dealing with the polymer waste problem: (1) enhancing the mechanical properties and performance of the recycled polymers, (2) degrading or increasing the degradability of polymers, and (3) producing advanced polymer materials with better environmental compatibility.121,124–127 For this work, the focus will be on using e-beam irradiation for the degradation of polymer resins, which are an important part of fiber-reinforced polymer composites. As discussed above, the main effects of polymer irradiation are crosslinking 29 and scission of the polymeric backbone. In this case, scission of the polymer is the desired outcome of the process. One common approach for recycling polymer waste is chemical recycling. Chemical recycling is based on the decomposition or conversion of the large macromolecular structure of polymers into smaller molecules. The concept is based on the depolymerization of the material, where the size of the molecule is reduced, but the monomer unit remains unchanged. Thus, the resulting polymer can be used for the production of new materials. The main issue with chemical recycling is that it requires high temperatures and the use of catalysts to drive the reaction. This leads to large energy consumption, which would also be an environmental issue. The pre-treatment of polymers by irradiation before chemical recycling results in a decrease in the energy consumption and promotes the chemical recycling reactions. Zhao (1996) et al. found that chain scission caused by irradiation of polypropylene results in the polymer being more susceptible to thermal degradation, as observed by a decrease in its thermal degradation temperature. As a result of the irradiation, a decrease in the molecular weight of the polypropylene was observed, which they attribute to chain scission of the backbone of the polymer. Additionally, since the polymer was irradiated in air it also led to the formation of polar groups on the surface of the polymer, increasing its oxidative degradability. After irradiation, the temperature needed for pyrolysis of the polypropylene was greatly reduced.128 In another case, a decrease in the onset temperature for mass loss of butadiene-containing polymers was achieved after irradiating copolymers in the presence of air.129 Their comparison between the irradiation in the presence and absence of oxygen, shows that scission and polymer degradation may be promoted by conducting the irradiation in the presence of air. 30 In addition to lowering the energy required for further chemical recycling of these polymers, irradiation of polymer waste can also be used for creating new and better materials. High density polyethylene (HDPE) waste was recycled into filler by first irradiating the HDPE via the e-beam and then grinding it into a powder. This powder was used as a filler for low density polyethylene, creating a HD/LD polyethylene material with improved mechanical properties when compared to LDPE.130 Vignon et al. made a polymer blend (representing thermoplastic waste) with polycarbonate, to synthesize a polycarbonate-based extruded thermoplastic.131 The samples were exposed to gamma irradiation, in the range of 0 – 150 kGy and the mechanical properties of the product were studied. It was found that irradiating the material led to more homogeneous blends with higher thermal stability. Unsaturated polyester resin One of the most widely used types of thermosetting polymers are unsaturated polyester resins (UPRs).132,133 UPRs have a relatively low cost, and good mechanical, electrical, and chemical properties.133–135 It is expected that the global UPRs market will grow from $ 9.6 billion in 2021 to $ 12.9 billion by 2026.136 This makes UPRs an interesting candidate in the search for polymer recycling methods.137 Polyester resins are produced by the condensation of a polyol with a combination of saturated and unsaturated anhydrides, and their properties can be tuned by the proportion and choice of the starting materials.138–142 As thermoset resins, they are thermally and chemically stable, which complicates their recycling process.143,144 Current efforts to recycle thermoset resins include mechanical methods, which involve a grinding process of the material, thermal methods where the resin is decomposed by heating it up to high temperatures, and chemical methods, which mostly concentrate on depolymerization of the resin.145–147 The advantages of ionizing irradiation over these methods include: (1) high rates of radical formation, 31 which influence the degradation process, (2) no need of initiators or additives, and (3) can be done at room temperature.148 Promoting polymer degradation As previously discussed, the effect of irradiation on the polymer depends heavily on the environment in which the polymer is irradiated and the chemical structure of the polymer. Irradiation of the polymer in air leads to the formation of peroxyl radical species and results in a major enhancement effect on the radiation degradation of most polymers.149 Dispersing the polymer in a solvent prior to irradiation will result in the absorption of the high-energy radiation by both the polymer and the solvent, and in the generation of radicals from both. All the radicals generated will then induce reactions in the polymer and influence its degradation. The physicochemical characteristics of the polymer in combination with the irradiation environment, e.g., presence of oxygen, proximate solvents, irradiation temperature, total dose, and dose-rate, can either induce scissions, crosslinking, or both in the irradiated pure polymers.96 The distinctive backbone bonds in polyesters, comprised of the C-O-C bond sequence is highly sensitive to ionizing radiation and generally favors scission.109 The mechanism of radiation- induced scissions is complicated by the presence of additional moieties common in representative polyesters including double bonds, phenyl, and carbonyl groups. While the presence of the C-O- C bonds enhance scissions, the π structure of the phenyl groups provides protection via the reaction of the electron with the π structure, ultimately reducing effective bond breakage. The presence of double bonds plays an important role in the structures of the radiation-induced free radicals, their kinetics, and the mechanisms by which they decay. As for polyester resins used in industry to prevent corrosion, which contain unsaturated vinyl monomers such as vinyl toluene, styrene, and other additives, the radiation effects become even more complicated since these residual vinyl 32 monomers undergo radiation polymerization, which contribute to an increase to the Tg of the polyester-resins. These challenges in the use of ionizing radiation to degrade the unsaturated resins can be overcome by tuning the irradiation conditions such as high dose rate to impede the radiation polymerization of these residual vinyl monomers. In addition, the presence of O2 during the irradiation is critical to inhibit the radiation polymerization of the vinyl monomers present in the resins, and also to prevent the crosslinking reactions of the radiolytically produced polyester radicals.109 1.3.4 Radiation-induced polymerization Ionizing radiation can also induce polymerization reactions, which are initiated when a monomer or oglomer is irradiated. There are two main types of polymerization reactions: free radical and cationic polymerization.150 Radiation-induced free-radical polymerization reactions usually follow the chain addition mechanism. As excited species, such as free radicals, are produced on the irradiated material, they can initiate the chain polymerization mechanism. This technique enables the initiation of polymerization reactions at conditions in which conventional initiation methods do not work to start the reaction. The polymerization process can be divided into 4 steps: initiation, propagation, termination, and chain transfer. The chain initiation reactions start when the material is irradiated, and the initiator decomposes into a free radical (X∗). The rate of reaction of this step is controlled by the decomposition of this initiator. The chain initiation ends when the free radical adds to the first monomer unit and produces the chain initiating species (M∗). This initiating species, or initiating monomer, starts the propagation reactions. It goes through an iterative growth and after successive addition of monomer molecules, macroradicals are formed. Both steps are shown in Figure 14. 33 X X* X*+M M* Mn+M* Mn+1-M* Initiation Propagation Figure 14. Schematic of the initiation and propagation steps in the polymerization mechanism. The active free radical species are highly unstable and tend to self-annihilate through two termination reactions: combination and disproportionation. Combination reactions occur when two macroradicals react resulting in the formation of a polymer comprised of the two species. On the other hand, in disproportionation reactions one of the species abstracts a H-atom from the other which results in a H saturated macromolecule together with its omega unsaturated counterpart.150 Chain transfer reactions compete with the propagation reactions as the reactive macromolecule (𝑀𝑀 −𝑀𝑀∗) may react with a component present in the experiment, that is not the monomer. In this case the active site is transferred to that other non-monomer species, terminating the polymerization of that specific chain, but starting a new chain polymerization. A schematic of these two steps is shown in Figure 15. 2Mn-M* M2n Mn-M* + Mm-M* Mn Mm+ Mn-M* + X X*Mn + Termination Disproportionation Combination Chain Transfer Figure 15. Schematic of the termination and chain transfer steps in the polymerization mechanism. 34 In cationic polymerization reactions, an electrophile reacts with the monomer which has a π bond. The reaction is initiated by adding the electrophile which results in cleavage of that double bond, and a cation is left on one end of the original double bond. For example: H CH3 CH3H H Cl CH3 CH3 H H H Cl Propagation then proceeds with the reaction of the monomer with the active species. A + n n+1 A monomer active species The polymerization is terminated generally by combination the nucleophilic anion with the cationic chain. Another way in which the chain is terminated is by chain transfer. In this case, hydrogen can be abstracted by the counterion or by the monomer. 35 A n H n A Termination by combination H A H n H + HA H n H n H + H n + Chain transfer termination 1.3.5 Radiation-induced grafting Radiation-induced grafting refers to the process in which a functional monomer may be covalently bonded to a polymer substrate with the use of radiation. This is a rapid method that allows for the functionalization of a variety of polymers, and that can be upgraded from the laboratory to the industrial scale.96 Some of the advantages of radiation-induced grafting over chemical grafting include, not requiring any hazardous reactants, and no limitations in the polymer shape. The degree of grafting (DoG) is used to quantify the amount of grafting achieved through the following equation: DoG (%) = mf − mi mi × 100 (1.13) where mf is the mass of the sample after grafting, and mi is the mass of the sample before grafting. There are two main ways to graft monomers onto a substrate: direct and indirect grafting. These will be discussed in the following sections. 36 1.3.5.1 Indirect Grafting In the process of indirect grafting the polymer substrate is irradiated first in a vacuum or in an inert atmosphere, to protect the radicals formed during the irradiation. The substrate is kept in that inert atmosphere until it is mixed with the monomer that will be grafted onto it. At that moment the radicals generated will start the reaction with the monomer or polymer that is being grafted. Radicals are then generated on the monomer, through which a covalent bond between the monomer and the substrate is formed. In the case of using a monomer, polymerization grafting can also be achieved. One of the advantages of this type of grafting is that there is a low degree of homopolymerization of the monomer since the radicals are formed through a chain transfer mechanism. This in turn leads to an easier process of washing the grafted material, since less homopolymer will need to be removed. In addition, this allows for the grafting of virtually any monomer, since it would not be subjected to any irradiation that may damage it. The disadvantage of indirect grafting involves the need to maintain the irradiated substrate in an inert atmosphere and at cold temperatures to conserve the radicals before the monomer is introduced. If kept at room temperature, the radicals generated will quickly begin to decay by recombination. 1.3.5.2 Direct Grafting The process of direct grafting is that in which both the polymer substrate and the monomer are irradiated together. Grafting is achieved through the simultaneous generation of radicals in the substrate and in the monomer, which then react to form covalent bonds between the two. The irradiation may be done in air, in inert atmosphere, or in an environment that promotes the generation of a specific kind of radical, i.e., nitrous oxide. The main disadvantage of this method is that it is limited to certain substrate-monomer pairs. A similar number of radicals is desired for both the substrate and the monomer. However, if they have different radiation-chemical yields (G) 37 more radicals of one will be generated over the other. This is especially concerning if the monomer has a higher yield since it will lead to a high degree of homopolymerization and a low DoG. Ways to promote grafting and avoid homopolymerization include: (1) polymerization inhibitor in the monomer solution, (2) high temperature environment, and (3) lower dose rates.151 1.3.6 Radiation grafting under different atmospheres As discussed above, it is of outmost importance to control the type and yield of radicals formed during the irradiation to achieve high degrees of grafting. In this section, the effect of different types of irradiation atmospheres on the final product will be discussed. 1.3.6.1 Presence of oxygen When a polymer is irradiated under a natural atmosphere, the presence of oxygen around it will have significant effects on the type of radicals formed. The result is the oxidation of the polymer from the reaction of the polymer molecule with the peroxyl radicals generated from the oxygen molecules. The following chain reaction scheme describes the oxidative degradation of polymers (RH) in air:152 38 RH R + H Initiation Propagation R + O2 ROO ROO + RH ROOH + R ROOH RO + OH OH + RH H2O+RO RO + RH ROH + R RO chain scission reactions Termination 2R R-R ROO + R ROOR ROOH chain branching crosslinking reactions to non-radical products radical conversion H2O + R During e-beam irradiation the presence of oxygen not only increases the rate of degradation of the polymer, but also increases the possibility of cross-linking.109 For the purpose of the grafting experiments done in this work, the irradiations were conducted in the absence of oxygen. 1.3.6.2 Absence of oxygen Irradiations under vacuum or in an inert atmosphere allow for the formation of radicals in the polymer without the interference of oxygen molecules. In the case of indirect grafting procedures, the absence of oxygen slows the decay of the radicals generated on the polymer until the monomer is introduced. If direct grafting is done in non-aqueous solution, the absence of oxygen will also be beneficial to achieve a high DoG because it will avoid the reaction of the radicals with species other than the polymer. 39 1.3.6.3 Nitrous oxide environment As discussed previously, during the irradiation of the polymer in aqueous solution the hydroxyl ( OH • ) radical plays an important role in the formation of radicals on the backbone of the polymer. These radicals are generated when the OH • radical abstracts hydrogen atoms from the backbone of the polymer or adds to a C-C double bond. Thus, it is beneficial to have a high concentration of hydroxyl radicals in the solution. In 1960 Dainton and Peterson104, showed that the addition of nitrous oxide into an aqueous solution led to the increase in concentration of hydroxyl radicals. When nitrous oxide is introduced to the solution the aqueous electrons react with it which leads to the generation of more hydroxyl radicals trough the following reaction: eaq− + N2O H2O�⎯�N2+−OH + OH • (1.14) This reaction is very fast (k = 9.1 × 109 M−1s−1) which allows for the majority of the aqueous electrons to be converted to hydroxyl radicals, before reacting with the other species.153 1.3.7 Additional parameters affecting radiation-induced grafting yield The DoG can be controlled by various irradiation parameters including dose, dose rate, and linear energy transfer (LET). The irradiations done in this work were completed with the use of an e-beam accelerator. In general, a higher irradiation dose leads to a larger number of radicals generated and thus a higher DoG. However, the effects of high doses on the polymer substrate must be taken into account when selecting the irradiation dose for grafting. In terms of the dose rate, the inverse is observed; a high dose rate leads to a decrease in the DoG. This is due to high dose rates increasing the density of radicals which promotes their recombination and the formation of gels.154 40 Other conditions that affect the DoG are the chemistry of the polymer substrate, monomer concentration, and grafting temperature. The substrate chemistry is important because it determines the reactivity of the radicals produced during irradiation. The nature of the radical is usually determined by electron paramagnetic (EPR) spectroscopy to determine its reactivity with the monomer. The presence of functional groups that can either stabilize or quench the radicals generated must also be considered. Mostly, a higher concentration of the monomer leads to a higher DoG. However, an increase in the monomer concentration might lead to an increase in the viscosity of the solution and thus a decrease in the diffusion of the monomer to the polymer substrate which might reduce the DoG. Finally, an increase in the temperature can increase the DoG for both direct and indirect grafting procedures. Heating the