ABSTRACT Title of Dissertation: MECHANICALLY REGULATED PRODUCTION FOR IMPROVED YIELD AND THERAPEUTIC POTENCY OF MESENCHYMAL STEM CELL EXTRACELLULAR VESICLES Emily H. Powsner Doctor of Philosophy, 2025 Dissertation directed by: Associate Professor, Dr. Steven M. Jay, Fischell Department of Bioengineering Mesenchymal stem cells (MSCs) are among the most extensively studied cell types for regenerative therapies due to their intrinsic pro-angiogenic and anti-inflammatory properties. However, MSC-based therapies face persistent challenges including risks of tumorigenicity and spontaneous differentiation. Extracellular vesicles (EVs)- cell- secreted nanovesicles that shuttle bioactive cargo reflective of their parent cells- offer a promising alternative by recapitulating the therapeutic benefits of MSCs while avoiding cell-associated risks. Accordingly, the therapeutic relevance of MSC EVs extends across numerous indications including cardiovascular disease, inflammatory diseases, cancer, and wound healing. Despite their potential, the clinical development of MSC EVs remains limited by donor variability, low innate potency, and lack of rationally designed scalable manufacturing approaches. Moreover, conventional strategies to address low potency (e.g. genetic engineering, exogenous cargo loading) are generally incompatible with large-scale biomanufacturing and substantially increase complexity and cost. Previous studies have shown that bone marrow-derived MSCs (BMMSCs) respond favorably to mechanical cues, yet both the cells and their EVs are hindered by donor variability and early senescence. To overcome these barriers, we leveraged induced pluripotent stem cell-derived MSCs (iMSCs) as a renewable and consistent EV source, and harnessed mechanical cues- specifically substrate stiffness and cellular confinement- and bioreactor-based cell culture to improve EV production and potency. We demonstrated that culturing iMSCs on soft substrates enhances both EV yield and angiogenic activity in a stiffness-dependent manner, paralleling BMMSC responses. Additionally, we showed that high degrees of cell confinement promote superior angiogenic function of the secreted iMSC EVs. Building on these findings, we developed and optimized a 3D-printed perfusion bioreactor incorporating cell confinement, achieving a 67-fold increase in iMSC EV production compared to traditional flask culture while preserving the enhanced bioactivity conferred by confinement alone. Importantly, treatment with the bioreactor- generated EVs accelerated wound healing in a diabetic mouse model compared to flask-generated EVs and the vehicle control. Overall, this work establishes mechanobiology-based EV manufacturing platforms that address key translational bottlenecks in MSC EV therapeutic development. By integrating renewable cell sources with scalable, potency-enhancing biomanufacturing strategies, these findings advance the path toward consistent, large-scale production of MSC EVs suitable for clinical translation. MECHANICALLY REGULATED PRODUCTION FOR IMPROVED YIELD AND THERAPEUTIC POTENCY OF MESENCHYMAL STEM CELL EXTRACELLULAR VESICLES by Emily H. Powsner Dissertation submitted to the Faculty of the Graduate School of the University of Maryland, College Park, in partial fulfillment of the requirements for the degree of Doctor of Philosophy 2025 Advisory Committee: Associate Professor Dr. Steven M. Jay, Chair Professor Dr. John P. Fisher Associate Professor Dr. Kimberly M. Stroka Professor Dr. Ian White Associate Professor Dr. Amy Karlsson, Dean’s Representative © Copyright by Emily Powsner 2025 ii Dedication I would like to dedicate this dissertation to my parents. Your work ethics and ambition are inspiring. Thank you for always providing me with everything I have needed to succeed. Your love and support do not go unnoticed, and I wouldn’t be here today without you both. iii Acknowledgements First and foremost, I would like to acknowledge my advisor, Dr. Steven Jay, for his incredible mentorship. I entered the program directly after undergrad and matched into your lab as the youngest member at the time by about 4 years, with no experience beyond undergraduate research. You met me where I was and remained patient, offering sound advice on everything from research to classes to careers- a statement that remains true four years later. While I tended towards hesitancy in many moments, you pushed me outside of my comfort zone which has allowed me to grow. Your genuine interest and commitment to my career growth throughout this entire process has never wavered and because of that, I can confidently say that I feel prepared to take this next step. Thank you. I would also like to acknowledge the rest of my committee members, Dr. John Fisher, Dr. Kimberly Stroka, Dr. Ian White, and Dr. Amy Karlsson, as well as Dr. Hannah Zierden who served on my proposal committee, for your time, advice, and you and your labs’ expertise that led me through my research and helped me get to where I am today. To my past lab mates, Dan, Eli, and Steph, thank you for welcoming me into the lab with open arms and for taking the time to teach me countless skills. I would like to especially acknowledge Steph, as your work and the many techniques you taught me laid the foundation for this thesis. To my current lab mates, Nick, Raith, and Talia, thank you for always being down to chat and for providing advice on all iv things science when I needed it. My animal study would also not have been possible without all your help, so thank you. Also, a special thanks to Ian Smith from Dr. Stroka’s lab for your expertise and guidance with photolithography and mechanobiology, and Pieper Holeman from Dr. Fisher’s lab for your expertise and for 3D printing the many bioreactors I went through. I would also like to thank my undergrad. Kristin. Your contributions to the work here were invaluable and your constant excitement for science was contagious. My time here would not have been the same, and not nearly as enjoyable, if it weren’t for my friends in Bioe, the almost daily lunches with our lunchtime group chat, and the frequent third floor coffee runs. To Jackie and Shannon, thank you for always being there for anything and everything and for the many cocktails, brunches, and girls’ nights that fill my weeks with so much joy and much needed stress relief. To my soul sisters- Rachel, Grace, Kerry, and Sam- thank you for being constants in my life and for giving me reasons to take breaks from work with all the fun trips we do throughout the year. To my family- especially my parents- thank you for your unwavering support and for being a place that I know I can always go back to. I love and appreciate you all more than you’ll ever know. This work was supported by the National Institutes of Health (HL141611, HL159590 to SMJ; HL007698 to EHP; HD112031 to JPF; R35GM142838 to KMS), the National Science Foundation (1750524 to SMJ), and the Maryland Stem Cell Research Fund (2023-MSCRF-6126 to SMJ). v Table of Contents Dedication ............................................................................................................... ii Acknowledgements ................................................................................................ iii Table of Contents .................................................................................................... v List of Figures ........................................................................................................ ix List of Commonly Used Abbreviations .................................................................. 1 Chapter 1: Introduction ........................................................................................... 3 Chapter 2: Therapeutic Potential of Extracellular Vesicles and Progress Towards Clinical Translation ................................................................................................. 7 2.1 Extracellular Vesicle Biology ....................................................................... 7 2.1.1 EV Origin and Biogenesis ..................................................................... 7 2.1.2 EV Composition .................................................................................... 8 2.2 Extracellular Vesicle Isolation and Characterization .................................. 10 2.3 MSC Extracellular Vesicles as Therapeutics .............................................. 13 2.3.1 Impaired Wound Healing: Diabetic Wounds ....................................... 14 2.3.2 EVs in Clinical Trials ........................................................................... 18 2.4 Challenges to the Clinical Translation of Extracellular Vesicles ............... 18 2.4.1 Cell Source and Donor Variability ...................................................... 19 2.4.2 Scalable Manufacturing ....................................................................... 20 2.4.3 Therapeutic Potency ............................................................................. 22 2.5 Potential Solutions to Translational Challenges ......................................... 23 2.5.1 Induced Pluripotent Stem Cell-Derived MSCs (iMSCs) ..................... 23 vi 2.5.2 Mechanical Cues: Substrate Stiffness .................................................. 24 2.5.3 Mechanical Cues: Cell Confinement ................................................... 27 2.5.4 Bioreactor-Based Dynamic Culture ..................................................... 29 2.6 Conclusion .................................................................................................. 30 Chapter 3: Mesenchymal Stem Cell Extracellular Vesicle Vascularization Bioactivity and Production Yield are Responsive to Cell Culture Substrate Stiffness................................................................................................................. 32 3.1 Introduction ................................................................................................. 32 3.2 Methods....................................................................................................... 34 3.2.1 Cell Culture .......................................................................................... 34 3.2.2 Stiffness Device Fabrication, Preparation, and Seeding ...................... 35 3.2.3 EV Isolation ......................................................................................... 37 3.2.4 EV Characterization ............................................................................. 38 3.2.5 Cell Viability Assay ............................................................................. 40 3.2.6 Quantifying Cell Growth and Proliferation on PDMS ........................ 40 3.2.7 Tube Formation Assay ......................................................................... 41 3.2.8 Gap Closure Assay ............................................................................... 41 3.2.9 EV miRNA Isolation and Screening .................................................... 42 3.2.10 EV-Treated HUVEC mRNA Isolation and Screening ....................... 43 3.2.11 Anti-Inflammatory Assay .................................................................. 44 3.2.12 Statistical Analysis ............................................................................. 44 3.3 Results ......................................................................................................... 45 3.3.1 Substrate Fabrication and EV Characterization ................................... 45 vii 3.3.2 Substrate Stiffness Influences BMMSC EV Production and Bioactivity ....................................................................................................................... 49 3.3.3 Mixing Sylgard 184 and Sylgard 527 PDMS Provides a Wider Range of Elastic Moduli ............................................................................................... 51 3.3.4 iMSC EVs are Mechanoresponsive and Comparable Pro-Angiogenic Treatments to BMMSC EVs ......................................................................... 53 3.3.5 Investigating Potential Mechanistic Changes as a Result of Decreased Substrate Stiffness ......................................................................................... 58 3.4 Discussion ................................................................................................... 61 Chapter 4: Perfusion Bioreactor Culture Incorporating Mechanical Confinement Enhances Mesenchymal Stem Cell Extracellular Vesicle Production and Wound Healing Potential ................................................................................................... 69 4.1 Introduction ................................................................................................. 69 4.2 Methods....................................................................................................... 71 4.2.1 Cell Culture .......................................................................................... 71 4.2.2 Micropillar Device Fabrication, Preparation, and Seeding .................. 73 4.2.3 3D-Printed Bioreactor Fabrication and Setup ...................................... 75 4.2.4 EV Separation ...................................................................................... 76 4.2.5 EV Characterization ............................................................................. 77 4.2.6 EV Production Quantification .............................................................. 78 4.2.7 Tube Formation Assay ......................................................................... 79 4.2.8 Gap Closure Assay ............................................................................... 79 4.2.9 Anti-Inflammatory Assay .................................................................... 80 viii 4.2.10 Molecular Content Analysis .............................................................. 80 4.2.11 Diabetic Mouse Wound Healing Model ............................................ 82 4.2.12 Statistical Analysis ............................................................................. 85 4.3 Results ......................................................................................................... 85 4.3.1 Mechanical Confinement of MSCs Augments EV Bioactivity ........... 85 4.3.2 Incorporation of MSC Confinement Within a Perfusion Bioreactor Enhances EV Production with Retained Bioactivity .................................... 90 4.3.3 EVs From Confined iMSCs in Perfusion Bioreactor Culture Improve Wound Repair in a Diabetic Mouse Model .................................................. 95 4.3.4 Mechanical Confinement Affects the Molecular Cargo of iMSC EVs 98 4.4 Discussion ................................................................................................. 101 Chapter 5: Conclusions and Future Directions ................................................... 109 5.1 Conclusions ............................................................................................... 109 5.2 Future Directions ...................................................................................... 111 5.3 Contributions ............................................................................................ 112 5.3.1 Peer-Reviewed Publications .............................................................. 112 5.3.2 Conference Presentations ................................................................... 115 5.3.3 Contributions to the Field and to the Jay Lab .................................... 116 Bibliography ....................................................................................................... 118 ix List of Figures Figure 3.1: Substrate and BMMSC EV characterization. ..................................... 47 Figure 3.2: Incubation in media does not significantly affect the elastic modulus of the PDMS substrates. ............................................................................................ 48 Figure 3.3: Substrate stiffness influences BMMSC EV production and bioactivity. ............................................................................................................................... 50 Figure 3.4: Mixed Sylgard 184 and Sylgard 527 PDMS substrate characterization. ............................................................................................................................... 52 Figure 3.5: Softer 184:527 PDMS substrates improve the angiogenic bioactivity of BMMSC EVs. ....................................................................................................... 53 Figure 3.6: iMSC EV characterization. ................................................................. 55 Figure 3.7: Substrate stiffness affects the pro-angiogenic effect of iMSC EVs comparably to BMMSC EVs. ............................................................................... 57 Figure 3.8: Substrate stiffness does not have a significant effect on the anti- inflammatory effects of iMSC EVs. ..................................................................... 58 Figure 3.9: HUVECs treated with 5E9 EVs/mL of soft substrate-generated iMSC EVs result in the upregulation of certain angiogenesis-related mRNAs. ............. 59 Figure 3.10: miRNA qPCR array data of differentially expressed MSC EV- associated miRNAs in flask vs. soft substrate-generated EVs). ........................... 61 Figure 4.1: Confinement device fabrication ......................................................... 87 Figure 4.2: iMSC EV characterization. ................................................................. 87 Figure 4.3: iMSC EV bioactivity is responsive to producer cell confinement .... 88 Figure 4.4: Anti-inflammatory effects of EVs from confined producer cells ....... 89 x Figure 4.5: BMMSC EV bioactivity is responsive to producer cell confinement. 89 Figure 4.6: Perfusion bioreactor culture incorporating cell confinement enhances iMSC EV yield ...................................................................................................... 91 Figure 4.7: Improved iMSC EV wound healing activity is maintained in the confinement-bioreactor system ............................................................................. 93 Figure 4.8: Anti-inflammatory effect of EVs from confined cells in static and optimized bioreactor culture ................................................................................. 94 Figure 4.9: Figure 5: Bioreactor EVs improve tissue repair in a diabetic mouse wound model. ........................................................................................................ 97 Figure 4.10: Comparison of miRNA profiles between iMSC EVs from different culture conditions. ................................................................................................. 99 Figure 4.11: Proteomics analysis for iMSC EVs from different culture conditions ............................................................................................................................. 101 1 List of Commonly Used Abbreviations BCA Bicinchoninic Acid BMMSC Bone Marrow-Derived Mesenchymal Stem cells cGMP Current Good Manufacturing Practices DFU Diabetic Foot Ulcer DMEM Dulbecco’s Modified Eagle Medium DNA Deoxyribonucleic Acid ECM Extracellular Matrix ELISA Enzyme-Linked Immunosorbent Assay EV Extracellular Vesicle FBS Fetal Bovine Serum HDMEC Human Dermal Microvascular Endothelial Cell HUVEC Human Umbilical Vein Endothelial Cell IL-6 Interleukin 6 iMSC Induced Pluripotent Stem Cell-Derived Mesenchymal Stem Cell iPSC Induced Pluripotent Stem Cell miRNA Micro RNA MSC Mesenchymal Stem Cell NTA Nanoparticle Tracking Analysis PDMS Polydimethylsiloxane RNA Ribonucleic Acid 2 RT-qPCR Reverse Transcription Quantitative Polymerase Chain Reaction TCPS Tissue Culture Polystyrene TFF Tangential Flow Filtration TNF-𝛼 Tumor Necrosis Factor Alpha VEGF Vascular Endothelial Growth Factor 3 Chapter 1: Introduction Cell-based therapies, particularly mesenchymal stem cell (MSC)-based therapies, have gained significant traction within the field of regenerative medicine for both their ability to differentiate into multiple lineages and their innate therapeutic properties. However, concerns with low and transient engraftment at the site of injury in addition to safety, tumorigenicity, and spontaneous differentiation has led to slow progress [1, 2]. With that said, substantial research has pointed to a paracrine effect, specifically via secreted extracellular vesicles (EVs), as a major mechanism of action for MSC therapies that do not require differentiation [3-5]. EVs are nanosized, lipid membrane-bound vesicles that play a crucial role in intercellular communication through the transfer of bioactive cargo (i.e. RNA, DNA, proteins, lipids) [6]. EVs are also able to circumvent tumorigenicity concerns, possess low immunogenicity profiles, and can cross biological barriers, making them effective therapeutic candidates for a wide range of applications [7- 9]. MSC EVs especially hold promise for a multitude of diseases and indications such as cardiovascular disease, wound healing, and neurodegenerative disorders due to their ability to confer pro-angiogenic, immunomodulatory, anti-fibrotic, and anti-apoptotic effects in recipient cells [10-12]. With the added benefit of minimizing safety concerns associated with cells while granting similar, if not more potent therapeutic effects, MSC EVs have the potential to transform the field of stem cell-based regenerative medicine. 4 Despite the promise of MSC EVs and their widespread applications as described pre-clinically and in clinical trials, successful clinical development is hindered by critical challenges including low therapeutic potency, donor cell limitations, and lack of scalable manufacturing approaches that can overcome low productivity [13, 14]. The inherent heterogeneity and complexity of EVs as a biological entity already make standardization difficult. Donor-derived MSCs (e.g. bone marrow, adipose tissue, etc.) as a source for EVs introduce additional challenges including early senescence and inter- and intra-donor variability [15-17]. Moreover, low innate potency of naïve MSC EVs necessitates higher and/or more frequent doses, increasing requirements for both the batch yield and treatment time which subsequently raises costs. Genetic engineering and exogenous loading of bioactive cargo to improve potency, while effective, only further increases the complexity and regulatory burden associated with the therapeutic. Finally, much of the basic and pre-clinical research reported on therapeutic EVs is done within static flask culture in small batches [18]. This approach severely limits scalability, as it is virtually impossible to achieve clinically relevant EV yields with flask culture and necessitates additional research and development of an effective manufacturing platform that is compatible with the previously engineered EV of interest. Thus, in the interest of improving translational potential, we addressed all three of these limitations- low potency, donor cell variability, lack of scalable manufacturing processes- in this dissertation. 5 As an alternative MSC source to primary donor-derived cells, we used MSCs differentiated from induced pluripotent stem cells (iPSCs) (iMSCs), as iPSCs are self-renewing and can be expanded indefinitely without senescing. Hence, iMSCs offer the potential to eliminate donor variability, and the following work establishes their compatibility with the described approaches and supports their use as a potent pro-angiogenic MSC EV source. In Chapter 2, we provide an overview of EV biology, the potential of MSC EVs as a therapeutic for wound healing, the state of MSC EVs within clinical trials, and limitations to their clinical development. We also discuss iMSCs as an alternative to donor MSCs, the mechanical cues of substrate stiffness and cell confinement on cell behavior, as well as bioreactor-based production as strategies to address these limitations. In Chapter 3, we demonstrate the mechanosensitivity of iMSCs to substrate stiffness, determining that seeding cells on substrates softer than 0.054 MPa produce significantly more EVs with augmented angiogenic bioactivity. We also report a high-level analysis of the RNA profiles in both the EVs and recipient cells. Lastly, in Chapter 4 we show that we can achieve an increase in angiogenic bioactivity of iMSC EVs that corresponds with high levels of cell confinement (5 µm) using polydimethylsiloxane (PDMS) micropillar arrays. We also describe the development and optimization of a 3D-printed perfusion bioreactor system that incorporates cell confinement, allowing for significantly upregulated production of EVs with enhanced therapeutic potency. Cargo differences between flask- generated and bioreactor-generated EVs are also identified, and we show that these 6 EVs also retain their efficacy both in vitro and in vivo in a diabetic mouse wound model. Overall, the strategies detailed here provide solutions to some of the most critical barriers to clinical translation that could be implemented to bolster the eventuality of iMSC EVs in the clinic. 7 Chapter 2: Therapeutic Potential of Extracellular Vesicles and Progress Towards Clinical Translation 2.1 Extracellular Vesicle Biology 2.1.1 EV Origin and Biogenesis EVs are a heterogenous group of lipid membrane-bound nanovesicles that are released by all cell types. The overarching term describes various subpopulations including exosomes and microvesicles that are largely distinguished by their mode of biogenesis. Briefly, exosomes are generated via the endocytic pathway where intraluminal vesicles are secreted after fusion of the multivesicular body with the plasma membrane [19]. Endosomal reorganization also occurs here, where the membrane becomes highly concentrated with certain membrane-bound proteins (i.e. tetraspanins) such as CD9 and CD63 [19]. Microvesicles are formed by the direct outward budding of the plasma membrane upon redistribution of phospholipids, cytoskeleton components, and tetraspanins [19, 20]. However, the overlap in size and composition makes it difficult to separate populations effectively. Thus, most reported studies, including ours, refer to a heterogeneous population of both exosomes and microvesicles. 8 2.1.2 EV Composition The cargo encapsulated within EVs consist of nucleic acids, proteins, and lipids that reflect that of their producer cells. As such, EVs are mediators of intercellular communication by transferring cargo to elicit a response in recipient cells. From a therapeutic standpoint, proteins and nucleic acids are the key effector molecules. A wide range of proteins exist within EVs that play roles in cell adhesion (e.g. integrins, intracellular adhesion molecules), intracellular trafficking (e.g. RAB), and EV biogenesis (e.g. tetraspanins, ALIX, TSG101) [6, 21, 22]. Tetraspanins are a family of transmembrane proteins, and certain ones (i.e. CD9, CD63) are highly enriched in EVs [22]. These membrane proteins can also be engineered to preferentially traffic exogeneous therapeutic cargo overexpressed within the cells into EVs [21]. Other proteins within EVs are more difficult to define given their abundance, the EVs’ origin, and the physiological context of the producer cells [23]. EV origin especially provides a source of challenge when it comes to defining EVs’ proteomics and RNA profiles, as there can be inherent batch-to-batch variation, particularly with donor cells. For example, two separate studies performing a proteomics analysis on human bone marrow-derived MSC (BMMSC) EVs identified 730 and 797 proteins, respectively, with only a 60% overlap between the two [24, 25]. In addition, universal strategies for loading exogenous therapeutic proteins, especially cytosolic proteins, into EVs are lacking due to large variations in size and structure [26]. While it is evident that proteins are a bioactive component of 9 EVs that are essential to their biogenesis and functionality, further research will help to better understand EV biogenesis and mechanisms of action. Aside from proteins, the other major bioactive constituent of EVs is RNA. microRNAs (miRNAs) in particular are the most widely studied type of EV- associated RNA. miRNAs are non-coding RNAs that are 18-22 nucleotides long that have multiple gene targets, thus offering the potential to manipulate a range of signaling pathways and subsequent therapeutic targets and effects [27-29]. Many reports investigating the therapeutic properties of MSC EVs, for instance, identify miRNAs as the functional mechanisms behind such bioactivity [30-34]. Like proteins, miRNA expression within EVs can also change depending on the producer cell type, microenvironment, and physiological context [27]. For this reason, despite recognizing that miRNAs are responsible for many of the therapeutic and disease-related effects of EVs, characterizing a complete miRNA profile of any one type of EV is difficult [27, 35]. Recent literature has also begun to realize the therapeutic roles of EV-associated long non-coding RNAs (lncRNAs). lncRNAs are greater than 200 nucleotides in length, many with active roles in regulating gene expression via chromatin remodeling, transcription of both near and distant genes, RNA splicing, post- transcriptional modifications, and more [36]. Given the diversity in their mechanisms of action when it comes to gene regulation, lncRNAs can affect numerous aspects of physiology and pathophysiology, making them 10 promising therapeutic targets [36]. Moreover, considerable research has gone into identifying effective ways to load all types of RNAs into EVs for enhanced therapeutic efficacy. For example, it is well established that RNAs can be overexpressed in cells, which will then package the RNA into EVs during biogenesis and secretion [37]. As a mode of active loading, different motif sequences, when tagged on the end of a target RNA, have been identified to cause preferential enrichment in EVs [37]. Ultimately, continuing to understand EV-associated RNA content and function will only enhance the potential of therapeutic EVs. 2.2 Extracellular Vesicle Isolation and Characterization There are numerous EV isolation strategies employed within the field. Perhaps the most reported method for EV isolation is differential ultracentrifugation (UC) due to its simplicity and affordability [38]. Differential UC relies on the separation of EVs based on size and consists of multiple centrifugation spins at increasing speeds and times, often up to 100,000 xg [19, 38]. Similarly, density gradient centrifugation is another method which utilizes a gradient made of sucrose or iodixanol in combination with high centrifugal force. With this method, EVs are isolated based on their specific density (1.13 – 1.19 g/mL) [38]. While relatively simple, UC alone is time-consuming and not easily scalable for large volumes, and generates issues with sample purity due to the co-isolation of protein aggregates that are of similar size and/or density to EVs [19, 38, 39]. 11 Another EV isolation technique reliant on size is size exclusion chromatography (SEC). SEC utilizes a porous stationary phase, which allows for the elution of larger particles and aggregates first, followed by smaller vesicles, and finally smaller protein contaminants, all in separate fractions [40]. Given the highly specific separation that SEC can achieve, especially in the separation of EVs and protein contaminants, the purity of the final sample is high compared to UC methods [40]. Unfortunately, EV yield is sacrificed, and SEC is most suitable with smaller starting volumes, thus requiring an additional preparatory concentration step via UC or tangential flow filtration (TFF). Taken together, despite SEC being compatible with current good manufacturing practices (cGMP), the potential of SEC as a stand- alone, large-scale EV isolation method is limited [40, 41]. TFF is another method that is efficient, scalable, and robust, with the ability to isolate EVs from large volumes with relatively high purity and yield [42]. TFF utilizes fluid flow parallel to a permeable membrane filter with specific molecular weight cutoffs, which allows for separation based on size without filter clogging experienced with conventional ultrafiltration [42]. Furthermore, TFF is well-suited for large volumes and produces significantly higher EV yields than ultracentrifugation or SEC alone, although it does require the conditioned media to be depleted of cell debris and large particle contaminants first [42, 43]. TFF is also cGMP-compatible, contributing to its potential for larger-scale biomanufacturing processes [44]. Although the purity of EVs isolated by TFF is decent, especially 12 compared to methods like UC, combining multiple methods for EV isolation and concentration can be used to further improve purity. An alternative method to size-based isolation is to use polymer precipitation with polymers such as polyethylene glycol (PEG) to aggregate and co-isolate EVs [38]. This isolation strategy is relatively inexpensive and simple, but there is a high probability of co-precipitating protein aggregates and other contaminants. Moreover, the retention of PEG necessitates additional purification steps [38]. Since there are so many ways to isolate EVs, standardized characterization using multiple techniques is important. According to the Minimal Information for Studies of EVs (MISEV) guidelines, total EV yield should be reported using technologies such as nanoparticle tracking analysis (NTA) which utilizes Brownian motion to measure particle size distribution and concentration [45]. Total protein concentration as measured by BCA assays is another recommended quantification [45]. However, BCA results can often be an overestimation due to protein contaminants that are unable to be isolated from the EV sample [45]. Additionally, the level of overestimation is partially dependent on isolation method, so total protein content measurements should be used in addition to particle concentration, and not as a standalone measure. Single vesicles can be detected by methods such as transmission electron microscopy to confirm morphology and size. 13 Once EV yield is determined, it is necessary to confirm their identity via detection of certain membrane proteins that have been established as EV markers, as well as the lack of cellular markers via western blotting [45]. The major categories for EV markers as suggested by the MISEV guidelines are membrane-bound proteins CD63 or CD81 and cytosolic proteins secreted within EVs such as ALIX and TSG101 [45]. Calnexin is used as an EV-negative marker, as it is an endoplasmic reticulum protein so it should not be present within EVs [45]. 2.3 MSC Extracellular Vesicles as Therapeutics MSCs have long been the focus of regenerative medicine and stem cell therapies due to their ability to differentiate into multiple cell lineages and confer therapeutic effects such as immunomodulation and vascularization [46]. However, issues with senescence, tumorigenicity, and potential immunogenicity, especially after repeated dosing, persist [2]. Studies have also reported low cell viability and engraftment post-injection despite positive therapeutic effects, attributing the results to paracrine factors (e.g. cytokines, growth factors, EVs) [47-49]. Given the bioactive cargo that is present in EVs and their roles as mediators of cell-to-cell communication throughout the body, their potential as cell-free therapeutics is well-supported. While MSC EVs are being studied for a multitude of applications including graft vs. host disease, osteoarthritis, acute kidney injury, respiratory disease, and cardiac disease, the work described here focuses on their capacity to remedy chronic wounds [50-54]. 14 2.3.1 Impaired Wound Healing: Diabetic Wounds Healthy wound healing consists of 4 phases: hemostasis, inflammation, proliferation, and remodeling. Briefly, hemostasis occurs within minutes to hours after injury to stop the bleeding via platelet aggregation and formation of a blood clot [55]. Next, the inflammatory phase, which includes the infiltration of neutrophils, monocytes, and endothelial cells to clear the wound of pathogens and initiate the beginning phases of tissue repair, starts immediately after injury and reaches a peak around days 4-6 [55]. The proliferative phase follows and last for 2-3 weeks [56]. Here, vascularization and new tissue formation occurs via angiogenesis, granulation tissue formation, and epithelialization [56]. By the end of this phase, the wound should be closed, and visible formation of healthy new tissue is expected. Finally, matrix remodeling occurs over the course of months to years when collagen degrades, the wound contracts, and scar tissue forms [56]. In the case of chronic wounds, aspects of this process are impaired. Among the most common types of chronic wounds are diabetic foot ulcers (DFUs), which affect an estimated 40-60 million people globally, are associated with a 5-year mortality rate of 30% without, or 70% with amputation, and are the cause of 80% of all lower extremity amputations [57, 58]. DFUs can be separated into different categories based on underlying pathology, but patients suffer from either peripheral neuropathy, peripheral artery disease, 15 or both, which leads to decreased circulation and therefore a dysfunctional inflammatory and proliferative phase of healing [57, 59]. Specifically, a prolonged pro-inflammatory macrophage phenotype and impaired anti- inflammatory M2 polarization leads to excessive inflammatory cytokines, decreased growth factors, and extracellular matrix (ECM) disruption which significantly delays tissue repair [60]. Additionally, hyperglycemia in patients with DFUs negatively affects endothelial cell, keratinocyte, and fibroblast function by downregulating growth factors that are critical for angiogenesis, thus compromising the proliferative and vascularization phase of healing [60]. Hence, an ideal therapeutic for chronic wounds would address both the inflammatory and proliferative phase, which MSC EVs have the potential to do. 2.3.1.1 Inflammation While inflammation is a necessary process in the body’s defense against pathogens and injury, prolonged and chronic inflammation can be detrimental, and even fatal [61]. Thus, reducing inflammation in chronic wounds is critical for a complete and timely healing process. A number of cell types are involved in the inflammatory response, but macrophages in particular are essential for inducing, maintaining, and suppressing inflammation due to their ability to polarize from a pro-inflammatory (M1) state to an anti- inflammatory (M2) state [62, 63]. Upon injury, monocyte 16 recruitment and differentiation into M1 macrophages occurs in response to endothelial cell activation and secreted inflammatory chemokines (e.g. CXCL8, CXCL1, CXCL2, etc.) [64, 65]. Following the initial inflammatory response, environmental cues such as the clearance of apoptotic cells and the presence of cytokines and growth factors (e.g. VEGF, IL-4, IL-13, etc.), in addition to the homing of endogenous MSCs, initiate the transition to the M2 state to allow for the proper progression of healing and tissue repair [66]. Importantly, MSC EVs can be taken up by macrophages and help modulate the immune response by triggering polarization, making them effective anti-inflammatory therapeutics [67, 68]. This phenomenon has been reported by many groups, where treatment of macrophages with MSC EVs induced a shift towards an anti- inflammatory phenotype evidenced by the presence of M2 markers (e.g. CD206, CD51, CD36, Arg1, CD73) [51, 68-71]. Furthermore, the therapeutic anti-inflammatory effects of MSC EVs have translated in vivo in mouse models for applications such as Niemann-Pick disease, rheumatoid arthritis, ischemia-reperfusion injury, wound healing, and Alzheimer’s disease [72-76]. Notably, their application for chronic wound healing is promising given the prolonged inflammatory state that is characteristic of such wounds. 17 2.3.1.2 Angiogenesis The ability to promote angiogenesis, or the formation of new blood vessels, is critical for a wound healing therapy, as the vasculature is responsible for delivering oxygen and nutrients necessary for regenerating healthy cells and tissue [77]. While angiogenesis is a complex, dynamic process involving multiple cell types and environmental cues, it is heavily driven by growth factors such as VEGF and FGF [78]. Subsequent activation of the PI3K/Akt pathway, Src/FAK/p38-MAPK pathway, and others then facilitate changes in cell migration, proliferation, and survival to overall enhance angiogenesis [79]. While endothelial cells serve as the foundation for this process, many cell types work in concert to enable effective angiogenesis and tissue repair. The uptake of MSC EVs by endothelial cells and others associated with wound healing (e.g. keratinocytes, fibroblasts, etc.) has been thoroughly documented [80-84]. Moreover, their capacity to enhance angiogenesis and vascularization is well established in pre- clinical in vitro models; they have been reported to activate angiogenesis-related signaling pathways and upregulate growth factors, as well as promote the growth, migration, and capillary-like tube formation of recipient cells across numerous separate studies [16, 30, 81, 82, 85]. These pro-angiogenic tissue repair effects have 18 also been reported in vivo with various rodent wound healing models, specifically citing an increase in vascular formation and re- epithelialization along with a decrease in inflammation and oxidative stress [86-90]. 2.3.2 EVs in Clinical Trials Beyond pre-clinical evaluation, EVs of all kinds are also being assessed in clinical trials with exponential growth over the last 10-15 years [91]. According to clinicaltrials.gov, there are currently 166 recruiting, active, or completed trials for EVs as an interventional treatment for over 70 different indications including COVID-19 (NCT05787288), acute respiratory distress syndrome (NCT05354141), cancer (NCT05955521), osteoarthritis (NCT06937528), stroke (NCT06612710), cardiomyopathy (NCT05774509), and chronic wounds (NCT06825884). The majority of trials are evaluating MSC EVs given their multifaceted, intrinsic therapeutic effects [91]. However, despite the increasing number of promising clinical trials and EV-based companies that exist, successful FDA approval and commercialization remain unrealized. 2.4 Challenges to the Clinical Translation of Extracellular Vesicles There are a number of factors slowing the development and ultimate clinical translation of EV therapies. Limitations surrounding isolation methods, 19 heterogeneity and quality control, and storage conditions exist without consensus regarding the best ways to address them. With many of these issues, there is conflicting information regarding results, study timeline, and characterization methods. As an example, one study attempting to determine the best storage conditions showed that EVs stored at -20ºC and -80ºC for 4-6 weeks maintained their inherent bioactivity, as well as the bioactivity of loaded RNA cargo [92]. However, another group using a different EV type reported a decrease in bioactivity after storage at -20ºC but not -80ºC after 4 weeks [93]. The recent systematic review by Ahmadian et al. outlining an array of studies that use a wide range of different EVs, isolation methods, and measures of bioactivity only underscores the difficulties in comparing across studies and the lack of standardization within the field [94]. More extensive research on storage, isolation, and quality control will further the development of EV therapies. However, the enclosed work specifically addresses the following translational limitations of cell source and donor variability, lack of scalable manufacturing platforms, and low innate potency. 2.4.1 Cell Source and Donor Variability MSCs and other stem cells face the issue of donor variability, as MSCs are often sourced from individual donors and various different sources (e.g. bone marrow, adipose tissue, umbilical cord) [95]. Variability in EV bioactivity, potency, and cargo pose issues when comparing efficacy between different donors, and subsequently when trying to maintain consistency between batches [96, 97]. Work from our lab has also 20 demonstrated these differences in both angiogenic and anti-inflammatory bioactivity between BMMSC EV donors [16]. To reduce this variability, one alternative to donor MSCs is immortalized MSCs- MSCs that have been genetically modified to alter properties, namely senescence, of the primary cells while maintaining the other phenotypic behaviors [98]. While a potentially viable option, immortalized MSCs carry concerns of genetic drift and selection pressure, along with the introduction and permanent integration of oncogenes whose effects and risks still need to be better understood [98]. Another limitation of BMMSCs is the early senescence and significant loss in bioactivity of their EVs at early passages [15], which substantially limits their scalability. A promising alternative is MSCs differentiated from induced pluripotent stem cells (iPSCs) (iMSCs), as iPSCs are infinitely renewable and maintain their viability at high passages, offering the potential to reduce variability [99]. 2.4.2 Scalable Manufacturing Most EV production at a pre-clinical scale is reliant on 2D static cell culture. While more practical at a small-scale, 2D culture poses significant challenges when trying to scale up, as flasks and static culture cannot reasonably meet the productivity requirements for clinical, or even some pre-clinical trials. To this point, Gupta et al. performed a meta-analysis of pre-clinical animal studies, where the median EV dose was 2.75 mg/kg, or 3.37 x 108 EVs/kg body weight, although the range extended upwards of 21 ~1000 mg/kg and 1 x 1012 EVs/kg [100]. While total EV sample yield is not well-reported, static flask culture is well-documented by our group and others to produce a relatively low number of EVs per cell or per volume of media [16, 101, 102], making it difficult to meet the requirements of large study cohorts. 3D cell culture provides a potential solution, as cell culture systems such as bioreactors allow for higher cell densities, exposure to fluid flow, and, as a result, higher EV yields [103]. One study demonstrated that both MSC EV production and bioactivity were improved within a perfusion bioreactor compared to 2D flask culture [16]. Similar findings have been reported by numerous groups. For example, MSCs cultured in a hollow- fiber bioreactor showed superior EV production and efficacy in improving acute kidney injury compared to 2D culture [104]. The reported increases in EV yield with the use of bioreactors is also not specific to MSCs [16, 105]. Other approaches to produce EVs as at a larger scale include changes in culture conditions (e.g. pH, hypoxia, media additives), and physical stimulation (e.g. shear stress, matrix stiffness, acoustic treatment, magnetic nanoparticles), although the scalability of some of these methods remains uncertain [106]. Since there is not currently a standardized method for large- scale production of EVs, further research and innovation of the best and most feasible approaches is critical for the translation of EV therapeutics. 22 2.4.3 Therapeutic Potency Common approaches to improve EV potency mainly include biochemical priming (e.g. growth factors, lipopolysaccharide, cytokines, hypoxia), and genetic engineering (e.g. endogenous RNA and protein loading) [107]. Conveniently, several of these methods correspond with methods mentioned previously that also increase EV secretion. Another approach is to manipulate the EVs post-isolation by electroporating or sonicating exogenous therapeutic cargo into the vesicles [108]. Since RNAs and proteins are particularly effective in targeting signaling pathways, overexpressing and delivering these target molecules often offers enhanced therapeutic efficacy [109-111]. However, many of these approaches also require the use of extraneous reagents and genetic engineering, which increases regulatory and downstream purification burdens, production time, cost, and sacrifices yield. Moreover, EVs incorporating a multitude of diverse cargo from the producer cells points towards a likely synergistic mechanism of action that may not be able to be targeted most efficiently by overexpressing a single molecule alone. Alternatively, biophysical/mechanical cues, specifically substrate stiffness and cell confinement, have shown to be important regulators of bioactivity and phenotype in many cell types [112-116]. Thus, exploiting the cell response to these environmental cues is another approach that holds promise in improving EV bioactivity [112, 113, 115]. 23 2.5 Potential Solutions to Translational Challenges 2.5.1 Induced Pluripotent Stem Cell-Derived MSCs (iMSCs) Given the challenges with donor-sourced MSCs (e.g. variability, senescence, loss of bioactivity), finding another cell source is essential to move MSC EV therapeutics from bench to bedside. iMSCs are a promising solution. iPSCs are self-renewing, can be cultured essentially indefinitely without facing senescence, and maintain their bioactivity at high passages [117, 118]. Thus, MSCs derived from iPSCs offer the potential to eliminate donor variability, as virtually infinite batches of EVs can be produced from the same original iPSC lot. Studies have also reported that iMSCs have reduced tumorigenic potential compared to donor bone marrow-derived MSCs [119, 120]. Supporting the use of iMSCs over donor MSCs, Lee et al. compared the immunomodulatory capacity of BMMSCs and iMSCs, determining that iMSCs exhibited a more potent immunosuppressive effect than donor-matched BMMSCs [118]. Another group generated similar results when comparing iMSCs to donor-matched umbilical cord-derived MSCs, with iMSCs expressing greater levels of anti-inflammatory factors (e.g. NOS1, FOXP3, TGFB1), lower levels of pro-inflammatory cytokines (e.g. IL6, CXCL8, IL1B) and more effectively inhibiting T cell proliferation [121]. T cell activation is a critical aspect of the immune response, and thus the ability to inhibit such proliferation and activation speaks to the robust immunomodulatory potential of iMSCs [122]. Still, iMSCs remain 24 understudied compared to other MSC sources, especially with regards to their EVs. Research also suggests that iMSCs should be considered a separate entity from donor-derived MSCs with potentially greater therapeutic potential and possibly higher mechanosensitivity [99, 118]. As such, this work supports the establishment of iMSCs and evaluates their compatibility with the described EV production systems. 2.5.2 Mechanical Cues: Substrate Stiffness It has been established that the cell microenvironment can influence many aspects of cell behavior both physiologically in vivo and to manipulate different properties and contents of cells in vitro and ex vivo. As such, the impacts of substrate stiffness on gene expression and bioactivity have been substantiated in a variety of studies. For example, Zhuang et al. describe a study where MSCs on a softer scaffold were able to shift recipient macrophage phenotypes to an anti-inflammatory state more so than MSCs on the stiffer scaffold [123]. Specifically, MSCs on the soft substrate featured upregulated TSG-6 caused by enriched mitogen-activated protein kinase (MAPK) and Hippo signaling pathways and mediated the downregulation of inflammatory cytokines in recipient macrophages via NF-kB signaling inhibition [123]. In another study, MSCs on stiffer hydrogels exhibited more spreading and upregulation of smooth muscle markers, while MSCs on softer hydrogels showed upregulation of endothelial markers, suggesting the effects of matrix stiffness on 25 differentiation fate and phenotype [115]. In the interest of using iMSCs over BMMSCs, a 2022 study by Gultian et al. compared the sensitivity of the two cell types to substrate stiffness, concluding that iMSCs produced a more consistent response across donors with regards to cell area, nuclear yes- associated protein (YAP), and phosphorylated focal adhesion kinase (pFAK) length [99]. Indeed, pFAK can activate various mechanotransduction signaling pathways that control proliferation, inflammation, migration, and angiogenesis [124, 125]. The effects of substrate stiffness are also not exclusive to just MSCs and have been studied with other cell types. One group investigated how PC12 neural cells responded to anti-cancer topoisomerase inhibitor drugs when grown on PDMS substrates ranging from 0.1 kPa to 46.7 kPa, which were meant to mimic different tissue types [126]. The authors reported that as substrate stiffness decreased, the elastic modulus of the cells themselves also decreased, and that softer substrates enhanced the neuroprotective effects of the drugs via changes in the EGFR/PI3K/AKT pathway [126]. Given the evident sensitivity of cells to matrix stiffness, it makes sense that the cells’ secreted factors, namely EVs, might also be affected. One study explored the effects of conditioned media, which contains EVs, from BMMSCs grown on soft (0.2 kPa) and stiff (100 kPa) polyacrylamide gels [127]. The immunomodulatory potential of the conditioned media was significantly greater from cells on the soft substrate compared to the stiff or 26 tissue culture polystyrene (TCPS) flask, as measured by macrophage phagocytic activity [127]. Additionally, angiogenic bioactivity in vitro was enhanced in the conditioned media from the soft substrate [127]. Nasser et al. also produced similar results, where seeding BMMSCs on a 5kPa substrate produced conditioned media with the highest concentration of VEGF and overall pro-angiogenic bioactivity [128]. Substrate stiffness may also provide a solution to low EV yield. For instance, a study that seeded BMMSCs on 3 kPa alginate hydrogels reported 10-fold more EVs secreted per cell than when seeded on TCPS flasks [129]. The cells on the 20 kPa hydrogel secreted significantly more EVs per cell than those on flasks as well, but to a lesser extent [129]. Interestingly, in the context of cancer, the results are more variable. For example, EV secretion from primary breast cancer tumor tissue (> 10 kPa) was greater than secretion from healthy, tumor-adjacent tissue (< 10 kPa) in one study [130]. A separate study compared a much greater range of stiffnesses, but reported significantly more secreted EVs by MDA-MB-231 breast cancer cells seeded on soft (200 kPa) substrates compared to stiff (3.6 MPa) substrates [131]. Yet another group documented in a 2025 pre-print that EV secretion by oral squamous cell carcinoma cell line spheroids was increased when seeded on stiff (0.9 kPa) compared to soft (0.3 kPa) hydrogels [132]. The diversity in study design, results, and stiffness ranges, especially regarding tumor EV release only highlights the importance of confirming the effects of matrix stiffness with each cell type and application. 27 2.5.3 Mechanical Cues: Cell Confinement Cell confinement is another relevant biophysical cue which occurs in vivo with numerous cell types such as cancer cells as they enter and exit the bloodstream, and MSCs as they cross endothelial barriers while homing to sites of injury [133]. Thus, changes to morphology and bioactivity are not entirely surprising as the confinement occurs as cells migrate to perform a specific function. In 2017, a correlation between an elongated MSC morphology and greater immunosuppressive capacity after IFN-𝛾 stimulation was reported [134], which suggests the potential of forcing cell elongation to manipulate cell behavior. Thus, while cell confinement is not congruent with elongation, the mode of confinement that we are interested in here is that which causes morphological elongation, where the cell takes on a spindle-like shape. Accordingly, one study used an aligned nanofiber scaffold that resulted in MSCs, whose source was not identified, organizing themselves in one direction and taking on an elongated morphology compared to the unaligned controls [135]. The aligned MSCs exhibited a greater migratory capacity, as well as an improved ability to promote neuronal regeneration and motor function in a rat spinal cord injury model [135]. A study by Rao et al. demonstrated universally increased spreading and migration of multiple cell types including MSCs, HeLa cells, C2C12 cells, MDCK cells, and NIH 3T3 cells with micropillar-induced mechanical confinement [136]. Notably, they suggested that the confinement-triggered 28 increase in migration was dependent on nuclear deformation-induced YAP nuclear translocation and independent of actomyosin contractility, which has historically been a commonly proposed mechanism [136]. Regarding EVs specifically, less work has been done to understand the effects of cell confinement on EV production and bioactivity, particularly with MSCs. One group subjected MDA-MB-231 cells to confinement via microchannels, which achieved a more elongated cell morphology as well as a significant increase in the number of EVs per cell as the degree of confinement was increased [137]. In a different study examining the conditioned media, confinement and elongation of BMMSCs achieved by encapsulation within a hydrogel resulted in significant upregulation of secreted pro-angiogenic growth factors such as VEGF, placental growth factor, and transforming growth factor beta 1 (TGF𝛽1) [138]. Endothelial cells treated with the conditioned media also organized into more capillary- like networks than those treated with conditioned media from less confined and elongated MSCs [138]. However, since conditioned media consists of more than just EVs, further investigation into the effects of confinement on MSC EVs specifically, and the scalability of this mechanical cue is warranted. 29 2.5.4 Bioreactor-Based Dynamic Culture Bioreactors have long been used in large-scale manufacturing processes for cell and cell product-based therapies (e.g. CAR-T cells, antibodies) due to their more automated nature and ability to support higher cell densities and increase cell productivity [139]. Consequently, dynamic culture and the accompanying mechanical stimuli from fluid flow within bioreactors (e.g. perfusion, hollow fiber, vertical-wheel, stirred-tank, etc.) is a promising scalable strategy to address limited EV yield. Our group has demonstrated the efficacy of this approach previously using two different 3D-printed perfusion bioreactor designs. In the first study, endothelial cell EV production was enhanced 100-fold with perfusion bioreactor culture compared to flask and static scaffold culture, with non-statistically significant improvements in vascularization bioactivity [140]. In the second study using BMMSCs and a different bioreactor scaffold design, an 83-fold increase in EV production was achieved with increased in vivo vascularization bioactivity as observed with an increase in CD31+ staining of healed diabetic mouse wound tissue [16]. Others have also justified the use of bioreactors to augment EV production. Cao et al. cultured umbilical cord-derived MSCs in a commercially-available hollow fiber bioreactor to produce 20 times the amount of EVs generated with 2D flask culture [104]. These bioreactor-generated EVs also exhibited an enhanced ability to reduce inflammation and exert renoprotective effects in a cisplatin-induced acute kidney injury mouse model [104]. Another hollow fiber bioreactor 30 setup was able to produce ~4-fold more immortalized MSC EVs when compared to flask culture [141]. With the changes in functional activity that have been observed with bioreactor culture, it is important to also note the often reported changes in EV cargo, particularly with respect to RNA and protein content [16, 140, 142]. Hence, establishing an EV therapeutic using a rationally designed, scalable bioreactor system at the early stages of development would greatly improve the scale-up and translational potential. 2.6 Conclusion MSC EVs hold significant potential to advance the field of regenerative medicine and regenerative cell-based therapies, offering the ability to circumvent cell- specific risks that have contributed to their slow clinical development. Reflecting this potential, there has been rapid growth in both clinical trials and industry investment, with applications spanning cardiovascular disease, cancer, wound healing, and respiratory diseases. Despite this momentum, no FDA approved EV products exist to date, as regulatory challenges remain and key limitations- including low therapeutic potency, donor variability, and lack of scalable manufacturing platforms- continue to hamper their progress. Emerging strategies such as iPSC-derived MSCs, mechanical stimulation, and bioreactor-based production offer scalable solutions to these translational bottlenecks. However, a frequent lack of consideration for scalability during early EV development has been detrimental to their success. For example, because EVs are inherently heterogenous, the addition of exogenous cargo and reagents associated with genetic 31 engineering strategies to improve potency only amplify downstream processing and regulatory burden. Moreover, EVs produced from genetically engineered cells in small-scale flask culture often fail to retain the same level of therapeutic effects when transitioned to bioreactor systems. Therefore, prioritizing the development of potent MSC EVs utilizing scalable manufacturing technologies (i.e. mechanical cues, bioreactors, iMSCs) early in the development process is critical to realizing their clinical potential. 32 Chapter 3: Mesenchymal Stem Cell Extracellular Vesicle Vascularization Bioactivity and Production Yield are Responsive to Cell Culture Substrate Stiffness *This chapter is published in the journal Bioengineering & Translatoinal Medicine: Powsner EH, Kronstadt SM, Nikolov K, Aranda A, Jay SM. Mesenchymal stem cell extracellular vesicle vascularization bioactivity and production yield are responsive to cell culture substrate stiffness. Bioengineering & Translational Medicine. 2025;10(3):e10743. 3.1 Introduction Mesenchymal stem cell-derived extracellular vesicles (MSC EVs) have gained significant interest within the field of regenerative medicine based on their pro- angiogenic, anti-inflammatory, and anti-apoptotic properties. They also hold promise for therapeutic applications such as chronic wounds, cardiovascular diseases, and inflammatory diseases [143]. However, despite their widespread potential and growing traction pre-clinically and in clinical trials, successful FDA approval and ultimate clinical translation have not yet been achieved [144]. This can be attributed to numerous challenges that MSC EVs and EVs in general face that include, but are not limited to, low potency and donor variability [14, 145]. 33 Most common approaches to overcoming low potency issues include exogenous and endogenous loading of therapeutic cargo [107]. Numerous groups have demonstrated that overexpressing therapeutic microRNAs (miRNAs) via endogenous loading (e.g genetic engineering) or exogenous loading post-EV isolation (e.g. sonication, electroporation, etc.) is able to improve their efficacy. For example, by overexpressing miR-181a, a miRNA implicated in immune regulation, Wei et al. showed that the MSC EVs were able to exert a significantly stronger effect in reducing inflammation and improving cardiac function in mice after ischemia-reperfusion injury compared to native MSC EVs [74]. Another common approach is to precondition the cells with cytokines, growth factors, and/or hypoxia to promote certain therapeutic effects [30, 146]. While these methods are effective, they require expensive extraneous reagents that, at best, necessitate more intensive, costly downstream purification, and, at worst, may be left behind at levels high enough to affect EV bioactivity and experimental outcomes, posing additional challenges to clinical translation [147, 148]. Alternatively, researchers have shown that mechanical stimuli such as substrate stiffness, stretch and compression, and fluid shear stress are capable of regulating cellular activity and determining cellular fate, and work has begun to investigate the downstream effects of these phenomena in secreted EVs [126, 149-151]. Our group has reported on this previously, where MSCs subjected to flow-derived shear stress in a perfusion bioreactor produced EVs that exerted a significantly more therapeutic angiogenic effect compared to both PBS and flask-generated EVs in a mouse wound healing model [16]. 34 Here, using fabricated polydimethylsiloxane (PDMS) devices, we show the vascularization bioactivity of EVs from human bone marrow-derived MSCs (BMMSCs) is affected by producer cell substrate stiffness, where seeding cells on softer substrates promotes the secretion of EVs with greater potency. We also show that the softer substrates improve BMMSC EV secretion and overall yield compared to conventional tissue culture flasks. Towards the goal of improving the scalability of MSC EV therapeutics, we further demonstrate that this mechanoresponsiveness is essentially conserved for EVs obtained from MSCs derived from induced pluripotent stem cells (iMSCs), which offer an infinite source for consistent MSCs without donor variability [152]. Overall, this work suggests that adjusting matrix stiffness is a simple, scalable, and cost-effective way to significantly improve MSC EV potency for tissue repair applications. These results suggest a solution to some of the imminent bottlenecks (i.e. potency, donor variability) to clinical translation of MSC EV therapeutics, and the simplicity of this approach makes it easy to test and adapt for other mechanoresponsive cell/EV types. 3.2 Methods 3.2.1 Cell Culture Human bone marrow-derived mesenchymal stem cells (BMMSCs) were purchased from ATCC (PCS-500-012). Human induced pluripotent stem cell-derived MSCs (iMSCs) were also purchased from ATCC (ACS-7010). 35 Both BMMSCs and iMSCs were cultured in Dulbecco’s Modified Eagle’s Medium (DMEM) (Corning; 10-013-CV) supplemented with 10% fetal bovine serum (FBS) (Cytiva; SH30910.03), 1% penicillin-streptomycin (P/S) (VWR; 45000-652), and 1% MEM non-essential amino acids (ThermoFisher Scientific; 11140050) in T-175 tissue culture flasks. All BMMSCs were seeded at passage 4 in experiments. Human umbilical vein endothelial cells (HUVECs) pooled from multiple donors were purchased from PromoCell (C-12203) and cultured in endothelial growth medium (PromoCell; C-22121) with 1% penicillin- streptomycin in T-75 tissue culture flasks coated with 0.1% gelatin at 37ºC for 1 hour prior to seeding. During the experiments, HUVECs were maintained in endothelial basal medium (PromoCell; C-22221) with 0.1% FBS and 1% P/S. HUVECs were used at passage 3 or 4 in all experiments. RAW 264.7 macrophages were purchased from ATCC (TIB71) and cultured in DMEM (Corning; 10-013-CV) supplemented with 5% FBS (Cytiva; SH30910.03) and 1% penicillin-streptomycin (VWR; 45000-652) in T-175 tissue culture flasks. 3.2.2 Stiffness Device Fabrication, Preparation, and Seeding Sylgard 184 polydimethylsiloxane (PDMS) (Krayden; DC2065622) was made by thoroughly mixing the silicone elastomer base and crosslinker 36 reagent, both included within the kit, at different weight/weight ratios as specified (5:1, 10:1, 20:1, 33:1, 50:1). PDMS was poured into each compartment of 100mm x 15mm compartmentalized petri dishes (Celltreat; 229684), placed in a desiccator for 20-30 minutes or until all air bubbles had been released, and cured for 1 hour at 80ºC. For all devices, the thickness of the PDMS layer was kept relatively constant by pouring the same amount of PDMS (2 g) was poured into each compartment. For the mixing experiments, Sylgard 184 was prepared using a 10:1 base to curing agent ratio. Sylgard 527 PDMS (Krayden; DC1696742) was made by thoroughly mixing Part A and Part B at a 1:1 weight/weight ratio. The prepared Sylgard 184 and Sylgard 527 solutions were mixed at the specified weight/weight ratios (1:0, 10:1, 5:1, 1:1, 1:5, 1:10, 0:1), and the final mixture was poured into each compartment of a 100mm x 15mm compartmentalized petri dishes (Celltreat; 229684). Dishes were placed in a desiccator for 20-30 minutes or until all air bubbles had been released and were cured for 20 hours at 65ºC. Once again, the thickness of the PDMS layer was kept constant. Stiffness devices were cleaned by rinsing with 100% ethanol, deionized water, and 100% ethanol again, and drying with filtered air. Devices were then plasma treated for 3 minutes, and UV sterilized for 10 minutes. This was immediately followed by coating each PDMS surface with a 20 µg/mL 37 type I rat tail collagen (Sigma-Aldrich; C3867-1VL) in 1X PBS solution and incubated at 37ºC for at least 1 hour, a surface coating procedure to make the innately hydrophobic PDMS surface hydrophilic, that has been well characterized prior [153, 154]. T-175 flasks were also coated with the collagen solution. Upon seeding, collagen was removed, and the surface was washed twice with 1X PBS. Either BMMSCs or iMSCs were seeded at a concentration of 5000 cells/mL in 2 mL of media per compartment and left to adhere overnight at 37ºC before replacing with 4 mL of EV-depleted media per compartment for conditioned media collection and subsequent EV isolation. 250,000 cells were also seeded in a collagen-coated T-175 flask as a control group. 3.2.3 EV Isolation Conditioned media was collected from the devices and flask and replaced with fresh EV-depleted media every day for 3 days and subjected to three differential centrifugation spins at 1000 x g for 10 minutes, 2000 x g for 20 minutes, and 10,000 x g for 30 minutes, taking the supernatant from each step to be used in the next. The BMMSC EVs were isolated via ultracentrifugation, where the supernatant from the final spin was subjected to centrifugation at 118,000 x g for 2 hours. The supernatant was then poured off and the pelleted EVs were resuspended in 1X PBS before 38 transferring to a Nanosep 300 kDa MWCO spin column (VWR; 29300-636) and centrifuging at 8000 x g until PBS was removed. The EVs were washed twice in the same spin column and EVs on the filter were resuspended in 1X PBS and sterile filtered using a 0.2 µm syringe filter. All iMSC EVs were isolated via tangential flow filtration (TFF), where the supernatant from the 30-minute centrifugation spin was passed through a 0.2 µm filter before isolating the EVs via TFF (Repligen; KrosFlo KR2i TFF system). Using a protocol adapted from Heinemann et al., the samples were concentrated down to 10-15 mL using a 100 kDa MWCO MidiKros mPES membrane (Repligen; D04-E100-05-N) with 6 diafiltration steps and a transmembrane pressure of 5 psi [155]. Samples were further concentrated using a 100 kDa centrifugal concentrator (Corning; 431486) and resuspended in 1X PBS. 3.2.4 EV Characterization EV concentration and size was quantified using nanoparticle tracking analysis (NTA) using a NanoSight LM10 (Malvern Panalytical Limited). Each sample was diluted to achieve 20-100 particles per frame for accurate measurement. Three 30 second videos were acquired, and camera levels and detection threshold were maintained between EV samples. Total protein concentration was measured using a bicinchoninic acid (BCA) assay per the manufacturer’s protocol (G-Biosciences; 785-571). 39 Transmission electron microscopy (TEM) images of the EVs were obtained using a negative stain. EV samples were fixed using 4% electron microscopy-grade paraformaldehyde (PFA) for 30 minutes at room temperature. A carbon film grid (Electron Microscopy Sciences; CF-200- Cu-25) was placed on a droplet of the EV/PFA solution and then washed by placing on a droplet of 1X PBS followed by 1% glutaraldehyde in PBS for 5 minutes. The grid was then washed using a droplet of MilliQ water and then placed on a droplet of uranyl acetate replacement stain for 10 minutes (Electron Microscopy Sciences; 22405). Grids were allowed to completely dry before imaging using a JEM 2100 LaB6 TEM (JEOL USA Incorporated). EV presence was confirmed using western blotting. Equal amounts of protein or cell lysate (as specified within figures) were loaded into gels and transferred to a nitrocellulose membrane. Analysis for ALIX (Abcam; ab186429), CD63 (ThermoFisher Scientific; 25682-1-AP), TSG101 (Abcam; ab125011), calnexin (Cell Signaling Technology; 2679), and GAPDH (Cell Signaling Technology; 2118). All primary antibodies were incubated with the membrane overnight at 4ºC and diluted at a 1:1000 dilution except for GAPDH, which was diluted at a 1:2000 dilution. The next day, goat anti-rabbit IRDye 800CW (LI-COR; 925-32210) was 40 incubated with the membrane at a 1:10,000 dilution for 1 hour before imaging on an Odyssey CLx imager (LI-COR). 3.2.5 Cell Viability Assay The Cell Counting Kit 8 (WST/-8/CCK8) from Abcam was used to measure cell viability (Abcam; ab228554). The specified PDMS variations were cast into 96-well plates and incubated with collagen solution for at least 1 hour at 37ºC. Wells were washed twice with 1X PBS and seeded at a density of 3000 cells/well. A standard curve was also made by seeding cells in wells with no PDMS. The following day, the WST-8 solution was prepared in the dark by diluting it 1:10 in EV-depleted media. Media was aspirated out of the wells and replaced with 115 µL/well of the WST-8 dilution. The plate was incubated for 4 hours at 37ºC. 100 µL from each well was then transferred into a new 96-well plate and absorbance was measured via plate reader. Fresh EV-depleted media was added back to the cells, and the plate was put back into the incubator. This was repeated for the following 3-4 days. 3.2.6 Quantifying Cell Growth and Proliferation on PDMS Specified PDMS mixtures were cast into 24-well plates (3 wells/day for 4 days) and incubated with collagen solution for at least 1 hour at 37ºC. Wells were washed twice with 1X PBS and seeded with 40000 cells/well. The following day, media was replaced with EV-depleted media. The next day, 41 media was aspirated, cells were washed once with 1X PBS, and cells were trypsinized. Cells were then spun down at 270xg, resuspended, and counted using a hemocytometer. This was repeated for the following 3 days. 3.2.7 Tube Formation Assay To measure in vitro angiogenesis, 48-well plates were coated with 60µl of growth factor reduced Matrigel (Corning; 356230) and incubated at 37ºC for 30 minutes. P4 HUVECs were then seeded at 35,000 cells/well with either endothelial growth media (PromoCell; C-22121) with 1% penicillin- streptomycin (positive control), endothelial basal media (negative control), or endothelial basal media (PromoCell; C-22221) with 0.1% FBS and 1% penicillin-streptomycin with 5E9 EVs/mL. 3-6 hours later, tubes were imaged using a Nikon Eclipse Ti2 Microscope at 2x magnification and the number of fully formed loops were counted. 3.2.8 Gap Closure Assay To assess endothelial cell proliferation and migration, 96-well plates were coated with 0.1% gelatin and incubated at 37ºC for 1 hour. 15,000 P4 HUVECs/well were then seeded in endothelial growth media (PromoCell; C-22121) with 1% penicillin-streptomycin. Once cells have formed a confluent monolayer (~24 hours), a scratch was induced using a p200 pipette tip before washing with 1X PBS and serum-starving for 1-3 hours with endothelial basal media (PromoCell; C-22221) with 0.1% FBS and 1% 42 penicillin-streptomycin. Media was then replaced with either endothelial growth media (positive control), endothelial basal media (negative control), or 5E9 EVs/mL in endothelial basal media, and imaged. 16-20 hours later, the cells were imaged in the same locations, and the percent gap closure was quantified using ImageJ. 3.2.9 EV miRNA Isolation and Screening EVs from iMSCs grown on Sylgard 527 PDMS devices and collagen-coated flasks were isolated as described above. 1E11 EVs were lysed using QIAzol Lysis Reagent (Qiagen; 79306), RNA was isolated using RNeasy kits (Qiagen; 74104), and cDNA was synthesized using the miScript II RT kit (Qiagen; 218161) supplementing the kit-provided reverse transcriptase mix with E. coli poly(A) polymerase (New England Biolabs; M0276L) and M- MuLV reverse transcriptase (New England Biolabs; M0253L). Human MSC EV-associated miRNAs were screened using the miProfile™ Human MSC exosome miRNA qPCR arrays from GeneCopoeia (GeneCopoeia; QM046-B6) per the manufacturer’s protocol. Quantitative polymerase chain reaction (qPCR) was performed using a QuantStudio 7 Flex qPCR system (ThermoFisher Scientific; 4485701) and data were analyzed using the delta-delta Ct method normalized to one of the provided housekeeping genes (SNORD47). 43 3.2.10 EV-Treated HUVEC mRNA Isolation and Screening P4 HUVECs were seeded at 60,000 cells/well in a 24-well plate. The following day, cells were treated with PBS (control), 5E9 particles/mL of EVs from iMSCs grown in collagen-coated flasks, or 5E9 particles/mL of EVs from iMSCs grown on Sylgard 527 PDMS devices. 24 hours later, cells were washed with 1X PBS and lysed using QIAzol Lysis Reagent (Qiagen; 79306). RNA was isolated using RNeasy kits (Qiagen; 74104), and cDNA was synthesized using the miScript II RT kit (Qiagen; 218161) supplementing the kit-provided reverse transcriptase mix with E. coli poly(A) polymerase (New England Biolabs; M0276L) and M-MuLV reverse transcriptase (New England Biolabs; M0253L). Angiogenesis- related mRNAs were screened using the GeneQuery Human Angiogenesis qPCR Array Kit from ScienCell (ScienCell; GK017), per the manufacturer’s protocol. qPCR was performed using a QuantStudio 7 Flex qPCR system (ThermoFisher Scientific; 4485701). mRNA array data were analyzed using the delta-delta Ct method using the average of the provided housekeeping genes provided. Results were validated by performing qPCR using PowerTrack SYBR Green Master Mix (ThermoFisher; A46109). Primer sequences used for validation are listed in Table S1. Data were analyzed using the delta-delta Ct method using GAPDH as a housekeeping gene. All qPCR results were normalized to the PBS-treated HUVEC group and expressed as either the log2 of the fold change as seen in the heat map, or the fold change of mRNA as seen in the validation data. 44 3.2.11 Anti-Inflammatory Assay 75,000 RAW264.7 mouse macrophages were seeded into each well of a 48- well plate in DMEM with 5% FBS and 1% P/S. 24 hours later, cells were pre-treated with either no treatment (positive control), 1 µg/mL dexamethasone (Sigma-Aldrich; D4902-25MG) (negative control), or 5E9 EVs/mL. The following day, media was replaced with 10 ng/mL lipopolysaccharide (LPS) (Sigma-Aldrich; L4391-1MG) in DMEM with 5% FBS and 1% P/S and left to incubate at 37ºC for 4 hours. The conditioned media was then collected and stored at -80ºC until analysis. To determine the anti-inflammatory effects of the EVs, pro-inflammatory cytokines in the conditioned media were measured using the DuoSet ELISA kits for mouse IL-6 (R&D Systems; DY406) and mouse TNF-alpha (R&D Systems; DY410). 3.2.12 Statistical Analysis All data are presented as the mean +/- standard deviation (SD). An ordinary one-way ANOVA with Sidak’s or Tukey’s multiple comparisons tests was used to determine statistical significance (p<0.05) between groups for the tube formation assays, gap closure assays, elastic moduli data, and EV production data. A two-way ANOVA with Tukey’s multiple comparison test was used to analyze cell viability and t-tests were used to analyze the qPCR validation data. All statistical analyses were performed with Prism 9 45 (GraphPad Software). Statistical significance within figures is noted as ns p > 0.05, *p < 0.05, **p < 0.01, ***p<0.0005, ****p < 0.0001. 3.3 Results 3.3.1 Substrate Fabrication and EV Characterization In order to understand how matrix stiffness affects MSC EV production and bioactivity, PDMS was used due to its high compatibility and tunable mechanical properties to create substrates of varying stiffnesses. A previous study demonstrated that altering the ratio of base to crosslinker reagent of Sylgard 184 PDMS allows for the creation of substrates with differing elastic moduli [156]. Therefore, we initially fabricated a range of substrates using varying ratios of 184 PDMS base to crosslinker reagent. Mechanical testing using a Q800 Dynamic Mechanical Analyzer confirmed that substrates with elastic moduli of 250 ± 0.073 kPa, 1.16 ± 0.117 MPa, 2.43 ± 0.299 MPa, and 3.07 ± 0.054 MPa, were created using w/w ratios of 33:1, 20:1, 10:1, and 5:1, respectively (Figure 3.1A). A CCK8 assay was then used to confirm BMMSC viability over 5 days with 10% DMSO as a control, as the cells would not be grown on the substrates longer than 4 days (Figure 3.1B). We observed that although the cells on the PDMS substrates exhibited slightly lower absorbance values than those on the stiffer tissue culture polystyrene (TCPS) flasks, all groups except for the DMSO control trended upwards, indicating sustained viability. Additionally, despite slightly different starting absorbance values on day 1, there was no 46 statistically significant difference between groups. We also confirmed that the elastic modulus was not affected by incubation with media (Figure 3.2A). BMMSCs were seeded on each of these substrates with EV-depleted media, and conditioned media was collected over a period of three days. Control EVs were from cells on both normal and collagen-coated TCPS flasks. EVs were isolated via ultracentrifugation, and the size distribution and concentrations of each sample were determined using nanoparticle tracking analysis (NTA). The EVs from each group were all within the expected EV size distribution ranges, without any statistically significant differences in means or modes between the different groups (Figure 3.1C). EVs and cell lysates were analyzed via western blotting to confirm EV identity. Here, all EV samples were positive for EV-associated markers ALIX, TSG101, and CD63, while they were negative for cellular protein marker Calnexin (Figure 3.1D). TEM images confirmed the size and spherical morphology of EVs from BMMSCs on both the stiffest (flask + collagen) and softest (33:1 184 PDMS) substrates, exhibiting no visual differences between EVs produced in either cell culture environment (Figure 3.1E). 47 Figure 3.1: Substrate and BMMSC EV characterization. A) Elastic moduli of substrates made with varying ratios of Sylgard 184 base to crosslinker reagents. All values expressed as mean ± SD (n=3). B) Absorbance values indicating cell viability as determined by CCK8 assay over 5 days. All values expressed as mean ± SD (n=3). C) Size distribution from nanoparticle tracking analysis of EVs isolated from BMMSCs seeded on Sylgard 184 PDMS substrates with differing base to crosslinker reagent ratios (n=3). D) Representative western blot of BMMSC EVs from each of the Sylgard 184 PDMS substrates and the corresponding cell lysates for EV- positive markers ALIX, TSG101, and CD63 and cellular markers Calnexin and GAPDH (15 µg/lane). E) Representative TEM images of BMMSC EVs from the softest Sylgard 184 PDMS substrates and collagen-coated flasks. Statistical significance was determined by ANOVA; **p<0.01, ***p<0.001, ****p<0.0001. 48 Figure 3.2: Incubation in media does not significantly affect the elastic modulus of the PDMS substrates. Elastic modulus of the A) Sylgard 184 PDMS devices and B) mixed Sylgard 184 and Sylgard 527 PDMS devices before and after being incubated in DMEM a 37ºC for 4 days. All values expressed as mean ± SD. All data are representative of at least 2 independent experiments (n=2). Statistical significance was determined by t-test; ns = not significant. 49 3.3.2 Substrate Stiffness Influences BMMSC EV Production and Bioactivity Using EV concentration and cell count data, EV production was quantified as EV/cell to assess if substrate stiffness affects EV production. The 5:1, 10:1, 20:1, and 33:1 184 PDMS substrates resulted in EV production 5-fold, 8-fold, 16-fold, and 15-fold greater than the flask + collagen control, respectively (flask + collagen: 1.73E4, flask – collagen: 2.93E4, 5:1: 9.78E4, 10:1: 1.51E5, 20:1: 2.87E5, 33:1: 2.69 E5) (Figure 3.3A). We then sought to determine whether substrate stiffness had an effect on the angiogenic bioactivity of the generated EVs, since a common goal of regenerative medicine therapeutics is to promote vascularization and angiogenesis. To do so, we used two in vitro assays incorporating endothelial cells (human umbilical vein endothelial cells (HUVECs)) to model different stages of vascularization: a gap closure assay to measure cell proliferation and migration and a tube formation assay to model differentiation and re-organization. 5E9 EVs/mL were used for these assays, as this dosing scheme has previously been shown to be effective in probing for differences in angiogenic activity of EVs from different culture conditions [16]. Importantly, we were able to see significant differences between the negative control (endothelial basal media) and the treatment groups. 50 Notably, EVs generated by the BMMSCs cultured on the softest (250 kPa, 33:1 184 PDMS) substrate caused significantly more cell migration and gap closure compared to the flask EVs and EVs from the other PDMS substrate groups (Figure 3.3B). This trend of increased angiogenic potential as a result of softer substrates was maintained in a tube formation assay, as EVs from the 33:1 184 PDMS substrate also significantly enhanced the number of loops compared to the rest of the EV groups (Figure 3.3C). Figure 3.3: Substrate stiffness influences BMMSC EV production and bioactivity. A) EV production as quantified by EVs per cell from BMMSCs seeded on Sylgard 184 PDMS substrates with different base-to-crosslinker ratios. EVs used for this data were from 1 day of collection and isolated and counted separately from the conditioned media from the other 2 days. After media collection, cells were trypsinized and counted (n=3). B) After a scratch was induced, HUVECs were treated with BMMSC EVs from the different substrates or growth or basal media, and percent gap closure after 20 hours was evaluated via microscopy (n=3). C) HUVECs were 51 resuspended in EV treatments or growth or basal endothelial media, seeded in Matrigel-coated wells, and tube formation after 3-6 hours was quantified by the number of loops that had formed (n=3). All values expressed as mean ± SD. All data are representative of at least 3 independent experiments (n=3). Statistical significance was determined by ANOVA; *p<0.05, **p<0.01, ***p<0.001, ****p<0.0001. 3.3.3 Mixing Sylgard 184 and Sylgard 527 PDMS Provides a Wider Range of Elastic Moduli To examine a wider range of elastic moduli, we mixed Sylgard 184 and Sylgard 527, which is reported to yield PDMS substrates with a range of elastic moduli between ~3 kPa and ~2 MPa [157]. We confirmed that we could also achieve this range by mixing Sylgard 184, which was prepared at a 10:1 base to crosslinker reagent ratio per the manufacturer’s instructions, and Sylgard 527 at w/w ratios of 1:0 (pure 184), 10:1, 5:1, 1:1, 1:5, 1:10, and 0:1 (pure 527) (Figure 3.2B, Figure 3.4A). We also showed that BMMSCs grown on these substrates remained viable and generated EVs similar to those from the prior characterized PDMS devices (Figure 3.4B, C). Although the difference in EV production per cell was not significant between the 5:1, 1:1, 1:5, 1:10, and 527 groups, they all showed increased production when compared to the 184 and 10:1 groups, as well as the flask controls (Figure 3.5A). When looking at angiogenic bioactivity, treatment with 5E9 EVs/mL from the softer substrates, especially the 527 PDMS, induced significantly higher levels of gap closure compared to the softer PDMS substrates (184, 10:1, 5:1) (Figure 3.5B), continuing the trend 52 seen with the 184 PDMS substrate variations. Furthermore, treatment with 5E9 EVs/mL from the softer substrates, particularly the 139 kPa 1:5, 54 kPa 1:10, and 3 kPa 527 devices, resulted in significantly greater tube formation than EVs from the stiffer PDMS devices and flasks (Figure 3.5C), suggesting that the substate stiffness-dependent change in angiogenic activity continues past the stiffnesses that were achieved when using only Sylgard 184. Figure 3.4: Mixed Sylgard 184 and Sylgard 527 PDMS substrate characterization. A) Elastic moduli of stiffness devices made with varying ratios of Sylgard 184 and Sylgard 527 PDMS. Values expressed as mean ± SD (n=4). B) Absorbance values from a CCK8 assay indicating cell viability over 4 days. Values expressed as mean ± SEM (n=2). C) Size distribution from NTA of EVs from BMMSCs seeded on flasks or each substrate made with different ratios of Sylgard 184 and Sylgard 527. Statistical significance was determined by ANOVA; *p<0.05, ***p<0.001, ****p<0.0001. 53 Figure 3.5: Softer 184:527 PDMS substrates improve the angiogenic bioactivity of BMMSC EVs. A) EV production quantified as EV per cell from BMMSCs seeded on each substrate made with different ratios of Sylgard 184 and Sylgard 527 (n=2). EVs used for this data were from 1 day of collection and isolated and counted separately from the conditioned media from the other 2 days. After media collection, cells were trypsinized and counted. B) After a scratch was induced, HUVECs were treated with BMMSC EVs from the different substrates or growth or basal media, and percent gap closure after 20 hours was evaluated via microscopy (n=3). C) HUVECs were resuspended in the different EV treatments or growth or basal endothelial basal media, and tube formation after 3-6 hours was quantified by the number of loops that had formed (n=3). All values expressed as mean ± SD. Statistical significance was determined by ANOVA; *p<0.05, **p<0.01, ****p<0.0001. 3.3.4 iMSC EVs are Mechanoresponsive and Comparable Pro-Angiogenic Treatments to BMMSC EVs Donor-sourced MSCs have inherently variable properties based on the characteristics of the donor. Our group has previously demonstrated the significant variability in both the angiogenic and anti-inflammatory 54 bioactivity of BMMSC EVs from different donors [16]. Additionally, prior work from our group has shown a decrease in functional activity of BMMSC EVs, specifically in their angiogenic activity, after passage 4, which substantially limits their expansion capacity and makes donor MSCs unideal for clinically translatable therapeutics [15]. Therefore, we aimed to assess whether induced pluripotent stem cell-derived MSCs (iMSCs) are a suitable alternative to BMMSCs in the context of enhancing their pro- angiogenic effect via mechanical regulation. iMSCs were seeded on the mixed PDMS substrates as described before, using only the 184, 10:1 1:1, 1:10, and 527 groups, as the differences in the elastic moduli were pronounced enough to still observe a clear trend in angiogenic activity. The treatment control substrate was reduced to just collagen-coated flasks, as the difference in the flask + collagen and flask – collagen groups were consistently not significant. EVs were isolated and characterized with NTA to determine size distribution and concentrations of the samples, which showed the expected EV diameters (100-200 nm) (Figure 3.6A). We then quantified iMSC EV production per cell and found that the three softest substrate groups (1:1, 1:10, 527) resulted in a statistically significant increase in EV production when compared to flask culture (Figure 3.6B). These results were also similar to those produced with BMMSC EVs. We also ensured that the iMSCs were viable and could be maintained on PDMS as the BMMSCs were (Figure 3.6C). An upward 55 trend in cell proliferation was confirmed over the course of 4 days since the iMSCs are not in culture longer than 4 days during the EV isolation process. TEM images confirmed the spherical EV morphology as expected from iMSCs on both TCPS and the 527 PDMS (Figure 3.6D), and western blot confirmed EV identity as EVs from all substrates were positive for EV markers CD63, ALIX, TSG101, and negative for cellular marker calnexin (Figure 3.6E). Finally, we determined that MSC identity was maintained after the EV collection process by western blots for the presence of CD90, CD73, and CD105, and the absence of CD45 (Figure 3.6F). Figure 3.6: iMSC EV characterization. A) EV production as quantified by EV per cell by EVs from iMSCs on different PDMS substrates. B) EV size and concentration distribution from iMSCs cultured on different PDMS substrates as determined by nanoparticle tracking analysis. C) iMSC proliferation/viability on PDMS substrates as measured by cell counting over 4 days. D) Representative TEM images of F+C EVs and 527 EVs confirming morphology. E) Western blot of EV markers CD63, ALIX, and TSG101, and EV-negative marker, calnexin, on EVs from each PDMS substrate (12µg/lane). F) Western blot of MSC markers CD73, CD105, and CD90 and negative marker CD45 on iMSC lysate from each PDMS substrate. THP1 cell lysate was used as a positive control for CD45. 56 (5µg/lane). All values expressed as mean ± SD. Statistical significance was determined by ANOVA; **p<0.01. Upon investigating iMSCs’ mechanoresponsiveness and their EV bioactivity, we observed that like BMMSC EVs, treatment with 5E9 EVs/mL iMSC EVs caused significantly more gap closure compared to the endothelial basal media control (Figure 3.7A). The iMSCs also exhibited mechanoresponsiveness, as we show a pronounced substrate stiffness- dependent effect on bioactivity where the softest substrate induced the most gap closure. This trend was reflected in a tube formation assay as well, where 5E9 EVs/mL iMSC EVs enhanced the number of loops formed by the HUVECs, with a significantly more potent angiogenic effect as substrate stiffness decreased (Figure 3.7B). It should be noted that the mechanoresponsiveness and trend in substrate stiffness-dependent change in bioactivity also continued past the elastic moduli of the softest 184 PDMS substrate (33:1, 250 kPa) since the elastic moduli of the 1:1, 1:10, and pure 527 substrates were 139 kPa, 54 kPa, and 3 kPa, respectively. Moreover, since wound healing and tissue repair processes include a shift from a pro- inflammatory state to an anti-inflammatory state, we also confirmed that substrate stiffness does not significantly affect the anti-inflammatory activity of the iMSC EVs upon looking at levels of pro-inflammatory TNF- alpha and IL-6 (Figure 3.8). 57 Figure 3.7: Substrate stiffness affects the pro-angiogenic effect of iMSC EVs comparably to BMMSC EVs. A) EVs isolated from iMSCs on different 184:527 PDMS substrates were used to treat HUVECs after a scratch had been induced, and percent gap closure after 20 hours was evaluated via microscopy. B) HUVECs were resuspended with the same EV groups and seeded, and tube formation after 3-6 hours was quantified by the number of loops that had formed. All values expressed as mean ± SD. All data are representative of at least 3 independent experiments (n=3). Statistical significance was determined by ANOVA; *p<0.05, **p<0.01, ***p<0.001, ****p<0.0001. 58 Figure 3.8: Substrate stiffness does not have a significant effect on the anti-inflammatory effects of iMSC EVs. Levels of pro-inflammatory cytokines A) IL-6 and B) TNF-alpha in conditioned media of RAW264.7 cells treated with 5E9 EVs/mL in an LPS-stimulated mouse macrophage inflammatory assay, quantified by an E